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In this study, droplet infiltration dynamics on microtextured surfaces is explored to demonstrate the dominant role of surface peak-valley features in the capillary-driven wetting process. Even though two rough surfaces have nearly the same roughness, the microtopography and distribution of surface peaks and valleys may be completely different, leading to variations in liquid infiltration characteristics. Experimental results show that under the same surface roughness ( = 12.0 μm), the positively skewed surface dominated by micropillars ( > 0) is more conducive to liquid infiltration compared with the negatively skewed surface dominated by micropits ( < 0). The physical mechanism is fully analyzed in terms of the equilibrium of the air-liquid interface by constructing a hydrodynamic model. This study also demonstrates that the dominant influence of surface peak-valley features on droplet infiltrating dynamics is independent of the materials. Moreover, the cooling efficiency of the prepared surfaces is compared, and the results indicate that the micropillar surfaces with positive skewness exhibit superior heat dissipation performance under similar conditions because of their excellent infiltration features and large spreading area, proving that positively skewed surfaces have high utilization potential in high-density heat dissipation technology.
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http://dx.doi.org/10.1021/acs.langmuir.4c03527 | DOI Listing |
Sci Rep
August 2025
Dipartimento di Meccanica, Matematica e Management, Politecnico di Bari, Bari, Italy.
The study examines the impact of Material Extrusion (MEX) process parameters on the surface quality of polylactic acid (PLA) components, utilizing a straightforward image analysis method for distinguishing products realized with varying process parameter sets. The research aims to establish a relationship between process variations and product characteristics, with a primary focus on surface roughness and grayscale variations. Process parameters such as flow rate, nozzle temperature, and fan speed significantly influence the surface roughness and appearance of PLA parts.
View Article and Find Full Text PDFMicromachines (Basel)
June 2025
Key Laboratory of High Efficiency and Clean Mechanical Manufacture of Ministry of Education, School of Mechanical Engineering, Shandong University, Jinan 250061, China.
The surface quality of diamond wire sawing (DWS) wafers directly affects the efficiency and yield of subsequent processing steps. This paper investigates the motion trajectory of abrasives in ultrasonic-assisted diamond wire sawing (UADWS) and its mechanism for improving surface quality. The influence of ultrasonic vibration on the cutting arc length, cutting depth, and interference of multi-abrasive trajectories was analyzed through the establishment of an abrasive motion trajectory model.
View Article and Find Full Text PDFMaterials (Basel)
March 2025
Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shandong University, Jinan 250061, China.
Neodymium iron boron (NdFeB) magnetic materials are widely used in fields such as electronics, medical devices, power machinery, and hardware machinery. This paper conducted a three-factor and five-level orthogonal experiment on diamond wire saw cutting NdFeB to determine the influence degree of key factors such as workpiece feed rate, diamond wire speed, and workpiece processed size on the surface roughness a and waviness a of NdFeB slices. Further analysis was conducted on the influence of various parameters on the PV value (peak valley difference) of the waviness profile curve of the sawed surface.
View Article and Find Full Text PDFEnviron Monit Assess
January 2025
School of Earth Sciences, Yunnan University, Kunming, 650500, China.
Rocky desertification (RD) is a severe phenomenon in karst areas, often referred to as "ecological cancer." However, studies on RD rarely include comparative analysis of different man-land relationship areas. This lack of analysis leads to difficulties in preventing and controlling RD in local areas with complex man-land relationships.
View Article and Find Full Text PDFACS Omega
December 2024
Naval University of Engineering, Wuhan 430033, China.
Multipactor, a vacuum discharge under microwave conditions triggered by secondary electron emission (SEE), plays a critical role in managing the power level of microwave devices. In this study, we developed a fluorocarbon-titanium composite film on aluminum by cosputtering polytetrafluoroethylene (PTFE) and titanium via a controlled temperature and sputtering power ratio (RF power for PTFE to DC power for Ti) to suppress the SEE of Al. The evolution of microtopography and chemical composition of the composite film was evaluated.
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