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Deep cryogenic treatment (-196 °C, DCT) is an emerging application that can make significant changes to many materials. In this study, DCT was applied to Ti6Al4V (TC4) titanium alloy, and we delved into an examination of the impact on its microstructural morphologies and mechanical properties. It was observed that DCT has a significant effect on the grain refinement of the TC4 titanium alloy base material. Obvious grain refinement behavior can be observed with 6 h of DCT, and the phenomenon of grain refinement becomes more pronounced with extension of the DCT time. In addition, DCT promotes the transformation of the β phase into the α' phase in the TC4 titanium alloy base material. XRD analysis further confirmed that DCT leads to the transformation of the β phase into the α' phase. The element vanadium was detected by scanning electron microscopy, and it was found that the β phase inside the base material had transformed into the α' phase. It was observed that DCT has a positive influence on the hardness of the TC4 titanium alloy base material. The hardness of the sample treated with 18 h of DCT increased from 331.2 HV to 362.5 HV, presenting a 9.5% increase compared to the sample without DCT. Furthermore, it was proven that DCT had little effect on the tensile strength but a significant impact on the plasticity and toughness of the base material. In particular, the elongation and impact toughness of the sample subject to 18 h of DCT represented enhancements of 27.33% and 8.09%, respectively, compared to the raw material without DCT.
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http://dx.doi.org/10.3390/ma17184603 | DOI Listing |
BMC Biotechnol
September 2025
Department of Orthopedics, The Second Affiliated Hospital of Xi'an Jiagtong University, Xi'an, China.
Unlabelled: Ti6Al4V (TC4) widely used in bone implants, has good mechanical properties but unremarkable bone-forming capacity. Tantalum (Ta) features excellent biocompatibility and suitability for osteogenesis, albeit with a significantly higher elastic-modulus. In this study, we combined the strengths of both materials to optimize implant materials.
View Article and Find Full Text PDFMicromachines (Basel)
July 2025
School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013, China.
To optimize the laser drilling process and reduce the processing time, this study investigates picosecond laser trepan drilling on the titanium alloy TC4, analyzing the effects of laser parameters on micro-hole diameter, taper, and roundness. Four independent variables were selected: laser power, defocusing distance, scanning speed, and the number of scans. An L (5) orthogonal array was employed for experimental design.
View Article and Find Full Text PDFMaterials (Basel)
August 2025
School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013, China.
Achieving high efficiency and quality in millisecond pulsed laser drilling of metallic through-holes is contingent on precise process control. This study introduces a penetration detection-based method to determine the pulse count threshold, effectively overcoming the limitations of conventional approaches. We systematically investigated the effects of pulse energy, defocus, and beam expansion ratio on the drilling of 3 mm thick 304 stainless steel and TC4 titanium alloy.
View Article and Find Full Text PDFMaterials (Basel)
August 2025
School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013, China.
This study addresses the challenge of drilling film-cooling holes in the turbine blades of aircraft engines. Titanium alloy TC4 was selected as the experimental material. The laser-drilling process was simulated with ANSYS to determine optimal parameters, which were subsequently applied in machining trials.
View Article and Find Full Text PDFMaterials (Basel)
July 2025
State Key Laboratory of Precision Welding & Joining of Materials and Structures, Harbin Institute of Technology, Harbin 150001, China.
This study develops an optimized femtosecond laser welding process for joining quartz glass and TC4 titanium alloy (Ti-6Al-4V) under non-optical contact conditions, specifically addressing the manufacturing needs of specialized photoelectric effect research containers. The joint primarily consists of parallel laser-welded zones (WZ) interspersed with base material. The defocus distance of the femtosecond laser predominantly influences the depth and phase composition of the WZ, while the weld spacing influences the crack distribution in the joint region.
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