Tunnel-structured IrO unlocks catalytic efficiency in proton exchange membrane water electrolyzers.

Nat Commun

State Key Laboratory of Inorganic Synthesis and Preparative Chemistry, College of Chemistry, Jilin University, Changchun, China.

Published: August 2025


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Article Abstract

Proton exchange membrane water electrolyzers face challenges due to high iridium loading and sluggish oxygen evolution reaction kinetics when using conventional rutile-structured iridium oxide nanocatalysts. Here we find that iridium oxide catalysts with a specific tunnel-type crystal structure exhibit highly localized reactivity, where regions at tunnel mouths drive oxygen evolution far more efficiently than tunnel-wall regions. The intrinsic activity of tunnel mouths is 25-fold higher than that of tunnel walls, with shorter nanorods achieving a better balance between active site exposure and electron/mass transport efficiency. When implemented in proton exchange membrane water electrolyzers, this engineered catalyst achieves notable performance at low iridium loading (0.28 mg cm), delivering over 2.0 A cm at 1.8 V (80 °C) and operating stably for 1800 h-notably outperforming conventional catalysts. Our work identifies catalytic hotspots in tunnel-structured oxides and demonstrates their rational integration into high-performance, durable electrolyzer systems.

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http://www.ncbi.nlm.nih.gov/pmc/articles/PMC12356887PMC
http://dx.doi.org/10.1038/s41467-025-62861-0DOI Listing

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