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Proton exchange membrane water electrolyzers face challenges due to high iridium loading and sluggish oxygen evolution reaction kinetics when using conventional rutile-structured iridium oxide nanocatalysts. Here we find that iridium oxide catalysts with a specific tunnel-type crystal structure exhibit highly localized reactivity, where regions at tunnel mouths drive oxygen evolution far more efficiently than tunnel-wall regions. The intrinsic activity of tunnel mouths is 25-fold higher than that of tunnel walls, with shorter nanorods achieving a better balance between active site exposure and electron/mass transport efficiency. When implemented in proton exchange membrane water electrolyzers, this engineered catalyst achieves notable performance at low iridium loading (0.28 mg cm), delivering over 2.0 A cm at 1.8 V (80 °C) and operating stably for 1800 h-notably outperforming conventional catalysts. Our work identifies catalytic hotspots in tunnel-structured oxides and demonstrates their rational integration into high-performance, durable electrolyzer systems.
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http://dx.doi.org/10.1038/s41467-025-62861-0 | DOI Listing |
Mater Horiz
September 2025
New Cornerstone Science Laboratory, State Key Laboratory for Physical Chemistry of Solid Surfaces, Collaborative Innovation Center of Chemistry for Energy Materials, and College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, 361005, China.
Dispersing iridium onto high-specific-surface-area supports is a widely adopted strategy to maximize iridium utilization in anode catalysts of proton exchange membrane water electrolysis (PEMWE). However, here we demonstrate that the overall cell performance, including initial efficiency and long-term stability, does not benefit from the typical high specific surface area of catalyst supports. The conventional understanding that high iridium utilization on high-specific-surface-area supports increases activity holds only in aqueous electrolytes, while under the typical working conditions of PEMWE, the mass transport within the anode catalyst layers plays a more significant role in the overall performance.
View Article and Find Full Text PDFACS Appl Mater Interfaces
September 2025
Key Laboratory of Functional Inorganic Material Chemistry, Ministry of Education of the People's Republic of China, National Center for International Research on Catalytic Technology, School of Chemistry and Materials Science, Heilongjiang University, Harbin 150080, P. R. China.
Seawater electrolysis offers a sustainable pathway for green hydrogen production, but chloride-induced side reactions, particularly chlorine evolution (ClER), limit the stability and efficiency of catalysts. Based on an interface-engineering strategy, a bifunctional CoP-MXene electrocatalyst was designed and fabricated, in which electrons are transferred from the Ti sites of the MXene support to the adjacent Co active centers of CoP. This directional electron donation modulates the Co electronic structure, generating electron-rich Co sites that effectively suppress Cl adsorption via electronic repulsion while preserving the OH reaction pathways through favorable proton-electron coupling.
View Article and Find Full Text PDFNanoscale
September 2025
Department of Electrical Engineering, Chosun University, 309, Pilmun-daero, Dong-gu, Gwangju, 61452, South Korea.
Platinum and platinum-based alloys have been reported to exhibit enhanced electrochemical properties in proton exchange membrane fuel cells and electrolyzers. The development of platinum alloy-based catalysts has focused on designing structures with highly active surfaces and optimizing the utilization of the noble metal Pt. In this study, we demonstrate the synthesis of novel nanostructures with a rhombic dodecahedral morphology through precursor syntheses of Pt, Ni, and Fe.
View Article and Find Full Text PDFChem Commun (Camb)
September 2025
College of Polymer Science and Engineering, State Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, 610065, China.
A hydrophilic cross-linked proton exchange membrane was constructed in a Nafion matrix based on azide polysulfone containing sulfonic acid (SPSU-N) and alkynyl substituted polyvinyl alcohol (APVA) through azide-alkyne click chemistry reaction. Arising from the increased polarity of the cross-linked network and high cross-linking density, the alcohol barrier performance of the Nafion membrane was greatly improved. The methanol permeability of the Nafion/cross-linked SPSU-N and APVA membrane decreases to 1.
View Article and Find Full Text PDFACS Appl Mater Interfaces
September 2025
State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, China.
Near-zero wear on engineering steel surfaces is a promising solution to extend the service life of mechanical equipment. However, most existing strategies offer only limited low wear under particular conditions and friction pairs. To address this, we design a polymer-based proton ionic liquid (PPILs) lubricant, leveraging the proton exchange between polyethylenimine, which is rich in active nitrogen groups, and bis(2-ethylhexyl) phosphate.
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