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Article Abstract

The design and preparation of particulate drug delivery systems are crucial for enhancing drug efficacy and reducing adverse effects. Spray drying has emerged as a versatile technique for tailoring the particle size, morphology, encapsulation efficiency and release kinetics of drug-loaded particles. This review provides a comprehensive overview of spray drying processes used in the design and fabrication of particulate drug delivery systems. It offers an in-depth analysis of spray drying for modulating the physicochemical properties and performance of drug-loaded particles, as well as its updated applications in various pharmaceutical formulations. Furthermore, the review discusses the different processing parameters of this technique and their effects on drug-loaded particles properties, along with emerging applications in the delivery of biologics and advancements in equipment technology. The objective of this review is to provide researchers with a valuable resource and guide for the recent development and evaluation of spray dried drug-loaded particles.

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http://dx.doi.org/10.1016/j.ijpharm.2025.125917DOI Listing

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