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Deep coal reservoirs in the Daji region of China have achieved high industrial gas production rates through large-scale volumetric fracturing. However, severe proppant flowback has significantly undermined coalbed methane recovery. Choke size management presents a practical and cost-effective approach to controlling proppant flowback. To quantify the relationship between proppant flowback and flow rate, this study conducted flowback experiments on actual coal fracture surfaces under both single-phase water production and gas-water two-phase coproduction conditions. The experiments examined the time-varying characteristics of flowback under constant flow rate, and a semitheoretical model for predicting cumulative proppant flowback was developed based on dimensional analysis. The results showed that flow velocity variations at the boundaries of flowback channels significantly influence proppant flowback rates. Under equivalent total flow conditions, the cumulative proppant flowback during the gas-liquid two-phase stage increased by 98.19% compared to the single-phase water production stage. When the fracture width increased to 6 mm, compression from the fracture walls significantly intensified proppant flowback, though the increase in flowback ratio tended to level off. When closure stress exceeded 15-20 MPa, the differences in cumulative proppant flowback became less pronounced. These findings provide theoretical guidance for choke size management, aiding in the optimization of production strategies while effectively controlling proppant flowback.
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http://dx.doi.org/10.1021/acsomega.5c02043 | DOI Listing |
ACS Omega
May 2025
State Key Laboratory of Petroleum Resources and Engineering, China University of Petroleum (Beijing), Beijing 102249, China.
Deep coal reservoirs in the Daji region of China have achieved high industrial gas production rates through large-scale volumetric fracturing. However, severe proppant flowback has significantly undermined coalbed methane recovery. Choke size management presents a practical and cost-effective approach to controlling proppant flowback.
View Article and Find Full Text PDFGels
February 2025
Department of Civil and Environmental Engineering, School of Mining and Petroleum Engineering, University of Alberta, Edmonton, Alberta T6G 2W2, Canada.
The petroleum industry seeks to optimize the reuse of flowback and produced water (FPW) in hydraulic fracturing to reduce environmental impacts and costs. This study investigates how controlling divalent cations in FPW influences its rheological properties and proppant carrying capacity, both of which are crucial for efficient fracturing. Synthetic FPW, modified to simulate treated and untreated conditions, was analyzed to determine the impact of gel-based additives such as anionic polyacrylamide-based friction reducers (FRs).
View Article and Find Full Text PDFPolymers (Basel)
September 2024
Unconventional Petroleum Research Institute, China University of Petroleum-Beijing, Beijing 102249, China.
The wettability of the proppant is crucial in optimizing the flowback of fracturing fluids and improving the recovery of the produced hydrocarbons. Neutral wet proppants have been proven to improve the fluid flow by reducing the interaction between the fluid and the proppant surface. In this study, a lightweight amphiphobic proppant (LWAP) was prepared by coating a lightweight ceramic proppant (LWCP) with phenolic resin, epoxy resin, polytetrafluoroethylene (PTFE), and trimethoxy(1H,1H,2H,2H-heptadecafluorodecyl)silane (TMHFS) using a layer-by-layer method.
View Article and Find Full Text PDFMaterials (Basel)
August 2024
Research Institute of Natural Gas Technology, PetroChina Southwest Oil and Gasfield Company, Chengdu 610213, China.
The erosion of surface pipelines induced by proppant flowback during shale gas production is significant. The surface pipelines in a shale gas field in the Sichuan Basin experienced perforation failures after only five months of service. To investigate the erosion features of L360N, coatings, and ceramics and optimize the selection of two protective materials, a gas-solid two-phase flow jet erosion experimental device was used to explore the erosion resistance of L360N, coatings, and ceramics under different impact velocities (15 m/s, 20 m/s, and 30 m/s).
View Article and Find Full Text PDFACS Omega
November 2023
Southwest Petroleum University, No. 8 Xindu Road, Xindu District, Chengdu, Sichuan 610500, China.
The proppant backflow in the process of flowback has a great significant effect on gas field development. Therefore, the study of proppant backflow is of great significance for the development and production of gas wells. At present, the physical simulation methods for proppant backflow mainly include the tube perforation model, the slot model, an API standard flow tester, and a large-scale flowback apparatus.
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