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Purpose: To evaluate intervertebral cage migration and bony ingrowth in 3D printed additive manufacturing titanium cages with hexagonal geometry in the cage walls and traditional PEEK anterior cervical cages using an in-vivo ovine model.
Materials And Methods: A comparative animal study was performed. 3D-printed titanium and PEEK interbody cages were implanted in eight ovine cervical spines without fixation. After 8 weeks, animals underwent a full body CT-scan and at 12 weeks, a micro-CT scan and histological sections were performed to qualitatively assess (i) the cage position (ii) the ratio of bone ingrowth inside the cage central window in terms of area and volume and (iii) the osseointegration inside the 3D-printed titanium complex geometry.
Results: Within the central window of the cages, the mean percentage of bone area/total area for the PEEK and 3D-printed titanium groups was 3.79 ± 7.26 and 10.46 ± 8.52, respectively (p-value = 0.086). The mean percentage of bone volume/total volume for PEEK and 3D-printed titanium groups was 7.83 ± 6.65 and 20.53 ± 14.56 respectively (p-value = 0.018). Histological results showed a similar trend with bone ingrowth. Implant migration was observed more frequently in PEEK (87.5%) than in 3D-printed titanium cages (37.5%).
Conclusions: 3D-printed titanium cages showed significantly increased bone formation in an in-vivo ovine model under suboptimal conditions. We suspect that the early osseointegration in the hexagonal geometry in the cage walls may contribute to decreased cage migration. However, further studies are necessary to confirm the findings of this preliminary study.
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http://dx.doi.org/10.1007/s00586-025-08809-w | DOI Listing |
Front Bioeng Biotechnol
August 2025
Institute of Stomatology and Laboratory of Oral Tissue Engineering, School and Hospital of Stomatology, Fujian Medical University, Fuzhou, China.
Introduction: Guided bone regeneration (GBR) serves as a critical technique in dental implantology, relying heavily on barrier membranes for successful alveolar bone augmentation. Titanium mesh, widely utilized in GBR procedures, faces a high exposure rate that leads to infections and compromised clinical outcomes. While 3D-printed personalized meshes have reduced exposure rates, infection risks persist, necessitating the development of bioactive solutions.
View Article and Find Full Text PDFEur J Orthop Surg Traumatol
August 2025
Tan Tock Seng Hospital, Singapore, Singapore.
Purpose: In light of the increasing adoption of 3D printing in clinical practice, this review aims to provide an updated overview of the current applications of 3D printing in orthopedics and identify the gaps in existing literature.
Methods: An electronic database search of PubMed, Embase, Ovid Medline, Cochrane Library, and Cumulative Index to Nursing & Allied Health Literature was performed on 7 April 2023, in accordance with the Preferred Reporting Items for Systematic Reviews and Meta-Analysis guidelines for scoping reviews. The searches were conducted using the keywords relating to "orthopedic" and "three-dimensional printing".
J Biomed Mater Res A
September 2025
Key Laboratory of Biomechanics and Mechanobiology(Beihang University), Ministry of Education; Key Laboratory of Innovation and Transformation of Advanced Medical Devices, Ministry of industry and Information Technology; National Medical Innovation Platform for industry-Education Integration in Adv
This study was designed to systematically evaluate the osteogenic efficacy of 3D-printed tetrahedral bioactive glass particles in vertical bone regeneration and compare their performance with that of conventional bone substitute materials. In this investigation, 3D tetrahedral bioactive glass particles were fabricated using digital light processing (DLP) additive manufacturing technology. The structural integrity and chemical composition of the particles were characterized by scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and X-ray diffraction (XRD) to confirm their conformity to design specifications.
View Article and Find Full Text PDFInt J Spine Surg
August 2025
Department of Neurosurgery, Spine Center, Nanoori Gangnam Hospital, Seoul, South Korea.
Background: This study aimed to compare a 3-dimensional (3D)-printed titanium cage with a polyetheretherketone (PEEK) cage in biportal endoscopic transforaminal lumbar interbody fusion (BETLIF) using a double cage construct, evaluate differences in fusion stability and subsidence between the 2 cage types, and analyze factors influencing subsidence.
Methods: We retrospectively examined 89 patients who underwent BETLIF using a double cage (3D-printed titanium, 48 levels; PEEK, 46 levels). Fusion status and subsidence were assessed using dynamic plain lateral lumbar spine radiographs and computed tomography images at 6 months and 1 year postoperatively.
Arch Orthop Trauma Surg
August 2025
Sydney University, Camperdown, Australia.
Introduction: Access to custom 3D printed pelvic implants (3DPI) is improving for application in both arthroplasty revision and tumour reconstruction. There is limited evidence regarding the safety and outcomes of such implants for large bony defects of the pelvis. The aim of this study is to report the incidence of complications, patient mortality and implant survival following pelvic reconstruction using custom 3Dprinted prostheses in the setting of extensive pelvic bone defects following pelvic tumour resection or failure of total hip arthroplasty (THA).
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