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Scraper conveyor load prediction is crucial to realize the cooperative speed regulation of coal mining machine and scraper conveyor. In the synthesized mining face, due to the uncertainty of the coal fall, the load of the scraper conveyor fluctuates due to the change of the coal load, which shows a strong nonlinearity and non-smoothness, leading to the difficulty of prediction. To solve this problem, this paper proposes a BP neural network model combined with wavelet transform for scraper conveyor current prediction. By studying the mapping relationship between motor load and current based on the BP neural network algorithm, and taking the scraper conveyor current as the input condition, wavelet decomposition and data reconstruction of historical current data are carried out, and time series prediction is performed on the original data samples and reconstructed data samples, respectively. The simulation results show that the reconstructed BP neural network model using wavelet decomposition has higher prediction accuracy, in which the root mean square error is reduced by 13.26%, the average absolute error is reduced by 14.19%, and the percentage error is reduced by 17.43%. The model meets the accuracy requirements of scraper conveyor load prediction, and can provide theoretical basis for cooperative speed regulation of coal mining machine and scraper conveyor.
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http://www.ncbi.nlm.nih.gov/pmc/articles/PMC12048684 | PMC |
http://dx.doi.org/10.1038/s41598-025-00333-7 | DOI Listing |
Scraper conveyor load prediction is crucial to realize the cooperative speed regulation of coal mining machine and scraper conveyor. In the synthesized mining face, due to the uncertainty of the coal fall, the load of the scraper conveyor fluctuates due to the change of the coal load, which shows a strong nonlinearity and non-smoothness, leading to the difficulty of prediction. To solve this problem, this paper proposes a BP neural network model combined with wavelet transform for scraper conveyor current prediction.
View Article and Find Full Text PDFSci Rep
March 2025
Mineral Resources Exploration Center of Henan Geological Bureau, Zhengzhou, 450002, China.
In response to friction and wear failure of the middle groove of a scraper conveyor, ultrasonic-assisted laser cladding technology was employed to prepare an Fe60/WC composite coating on the surface of 16Mn steel. The microstructure, hardness, friction and wear morphology, and other coating properties were tested and analysed using a microhardness tester, scanning electron microscope, ultradepth digital microscope, X-ray diffractometer (XRD), and friction and wear tester. This study examined the impact of ultrasonic-assisted laser cladding technology on the wear resistance of composite coatings.
View Article and Find Full Text PDFSci Rep
January 2025
College of Mechanical and Electrical Engineering, Zhoukou Normal University, Zhoukou, 466000, China.
In order to study the movement characteristics of coal particles in the coal loading process of spiral drums, the spiral drum of a certain type of shearer was taken as the research object, and the intrinsic parameters of the materials were calibrated through the determination results of coal sample properties, the relevant parameters of coal particle adhesion were determined, and a discrete element model of spiral drum coal loading was established. The distribution of coal particle movement subsequent to the fracture of the coal wall was derived through simulation. By spatially dividing the envelope region of the spiral drum along the radial and axial directions, the number and velocity distribution of coal particles in different envelope regions were obtained.
View Article and Find Full Text PDFPLoS One
October 2024
School of Coal Engineering, Datong University Shanxi Province, Datong, China.
Addressing the challenges of current scraper conveyor health assessments being influenced by expert knowledge and the relative difficulty in establishing degradation models for equipment, this study proposed a method for assessing the health status of scraper conveyors based on one-dimensional convolutional neural networks (1DCNN). The approach utilizes four preprocessed monitoring signals representing different health states of the scraper conveyor as input sources. Through multiple transformations of the data using a constructed one-dimensional convolutional neural network model, it extracts effective features from the data and establishes a mapping relationship between input data and equipment health status.
View Article and Find Full Text PDFClin Ter
August 2024
Institute of Legal Medicine, Department of Medical and Surgical Sciences, "Magna Graecia" University of Catanzaro, Italy.
Background: Workplace safety is a global public health issue. Re-constructing an accident can prove extremely complicated, especially when the event occurs without direct witnesses or when the scene is altered. In these cases, it is essential to adopt proper investigation pro-tocols in order to ensure the correct reconstruction of the dynamics.
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