Investigation on the application of by-product steam in iron ore sintering: performance and function mechanism.

The combustion-supporting effect of steam to coke breeze in sintering has the potential to improve sinter quality and reduce pollutants emissions. The results show that increasing the by-product steam injection concentration (0.32-0.47vol%) and prolonging the injection time (5 min) within a proper range (10-15 min) can improve sinter quality. 2.13kgce/t of the fuel consumption was decreased by reducing coke breeze usage from 5.60 to 5.45% under the recommended parameters, with 15.16% decrease of CO in sintering waste gas. By comparing experimental data with thermodynamic calculations, although the reaction between CO and steam can reduce CO emission and generate H, steam tends to react with coke breeze to generate H and CO (react at 674℃), and OH radical produced by H which can reduce the activation energy of CO oxidation reaction is the key to reducing pollutant emissions. The potential economic benefit of steam injection technology was calculated based on a 360m sintering machine (the annual sinter output is 3.2million tons), excluding the equipment modification and steam injection cost of $300,000; a profit of $737491.2 per year or 0.23 dollars per ton sinter can be achieved. Therefore, low-carbon and cleaner iron ore sintering production can be realized through applying by-product steam.