Boundary-Lubricated Hydrogels with Load-Bearing Capacity via Microphase Separation Strategy.

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State Key Laboratory of Bioinspired Interfacial Materials Science, Bioinspired Science Innovation Center, Hangzhou International Innovation Institute, Beihang University, Hangzhou, 311115, China.

Published: July 2025


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Article Abstract

Lubricating hydrogels show promise as cartilage substitutes but face mechanical fragility (elastic modulus <100 kPa) and fluid-dependent lubrication failure under physiological loads. hydrogels are presented with nanoconfined water via microphase-separated structures, combining hydrogen-bond-stabilized polymer-dense domains and hydrated regions. By tuning hydrated nanopore size (≈10 nm) and enhancing bound water content, these hydrogels achieve boundary lubrication with ultralow friction (coefficient of friction, COF≈0.01) under extreme conditions: contact pressures >10 MPa, velocities spanning 1-100 mm s. Additionally, hydrogels demonstrate effective lubrication under sub-zero temperatures. The hydrogen bond-reinforced network balances exceptional mechanical properties-compression modulus of 53.8 MPa and fracture energy of 54462.6 J m -surpassing conventional hydrogels. Their uniform heterogeneous structure enables self-renewal post-wear, sustaining long-term lubrication. This design decouples mechanical robustness from lubrication sustainability, overcoming the traditional interdependency where mechanical degradation accelerates lubrication failure. By optimizing polymer network topology to regulate water states, load-bearing boundary lubrication is enabled, addressing critical limitations in cartilage-mimetic materials. The strategy offers a pathway for durable hydrogels in biomedical applications requiring simultaneous pressure resistance, velocity adaptability, and environmental resilience.

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http://dx.doi.org/10.1002/smll.202506940DOI Listing

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