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Surface coatings have long been recognized as a pivotal strategy for enhancing the performance of LiNiCoMnO (NCM) cathode materials. However, conventional solid-phase techniques often fail to achieve uniform and effective coverage across the cathode surface, resulting in incomplete protection of the material during extended cycling or under extreme conditions. To address this limitation, we introduce the LiNiO (LNO) coating. In this study, we employ an electroless plating method to in-situ coat LNO onto the surface of NCM. This approach yields a uniform and dense coating layer, which effectively acts as a protective barrier, shielding the cathode material from corrosive electrolyte interactions. Utilizing finite element simulations conducted with COMSOL, we demonstrate that the LNO coating significantly reduces detrimental Li/Ni mixing, facilitates enhanced Li diffusion, and alleviates mechanical stress within the cathode structure. Consequently, the LNO-coated NCM exhibits a remarkable 83.7 % capacity retention after 200 cycles and sustains a robust discharge capacity of 150 mAh g even at a 5C rate. This innovative interfacial engineering strategy represents a significant advancement in the design and optimization of cathode materials for lithium-ion batteries, offering valuable insights for future development.
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http://dx.doi.org/10.1016/j.jcis.2025.138129 | DOI Listing |
ACS Appl Mater Interfaces
September 2025
Beijing National Laboratory for Molecular Science, College of Chemistry and Molecular Engineering, Peking University, Beijing 100871, P. R. China.
Mg metal batteries offer a compelling solution to fulfill the critical demand for next-generation rechargeable batteries with a high energy density. Unfortunately, nonuniform Mg deposition shortens cycle life and poses safety risks. In this study, we present a three-dimensional (3D) current collector made of copper-coated carbon (Cu@CC), prepared by the electroless plating of copper particles onto the surface of the carbon cloth (CC) substrate.
View Article and Find Full Text PDFMaterials (Basel)
July 2025
Institute of Physical Metallurgy, Metal Forming and Nanotechnology, University of Miskolc, Miskolc-Egyetemvaros, 3515 Miskolc, Hungary.
In our study, supercapacitor electrodes were prepared by depositing electroless Ni-B coating on copper plates, followed by nitric acid etching. The composition and the micro- and phase structure of the coatings were investigated by ICP-OES, PFIB-SEM, and XRD techniques. The original pebble-like structure of the coating consists of 0.
View Article and Find Full Text PDFLangmuir
August 2025
School of Materials and Energy, University of Electronic Science and Technology of China, Chengdu 611731, P. R. China.
The development of high-performance ferrite microstrip circulators/isolators for 5G/millimeter-wave systems demands cost-effective metallization techniques with robust copper-ferrite adhesion. While electroless copper plating (ECP) offers process advantages, its implementation on nickel ferrite (NiFeO) substrates is hindered by insufficient catalytic activity and weak metal-ceramic bonding. In this work, we demonstrate a breakthrough strategy using sol-gel synthesized silver-doped zinc oxide (Ag-ZnO) nanocomposite interlayers to enable adherent copper metallization.
View Article and Find Full Text PDFMicromachines (Basel)
June 2025
School of Integrated Circuits and Electronics, Beijing Institute of Technology, Beijing 100081, China.
In this paper, a novel through-silicon via (TSV) fabrication strategy based on through-hole structures is proposed for low-cost and low-complexity manufacturing. Compared to conventional TSV fabrication processes, this method significantly simplifies the process flow by employing double-sided liner deposition, double-sided barrier layer/seed layer formation, and double-sided Cu electroplating. This method enhances the TSV stability by eliminating Cu contamination issues during chemical-mechanical polishing (CMP), which are a common challenge in traditional blind via fabrication processes.
View Article and Find Full Text PDFSci Rep
July 2025
Center for Advanced Materials (CAM), Qatar University, Doha, 2713, Qatar.
This study investigated the development and corrosion performance evaluation of Ni-P-YO nanocomposite coatings, synthesized through electroless deposition on A36 carbon steel with varying concentrations of YO nanoparticles (YONPs) (0.25 g/L, 0.50 g/L, and 0.
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