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To address the challenge of low diagnostic accuracy in rolling bearing fault diagnosis under varying operating conditions, this paper proposes a novel method integrating the synchronized wavelet transform (SWT) with an enhanced Vision Transformer architecture, referred to as ResCAA-ViT. The SWT is first applied to process raw vibration signals, generating high-resolution time-frequency maps as input for the network model. By compressing and reordering wavelet transform coefficients in the frequency domain, the SWT enhances time-frequency resolution, enabling the clear capture of instantaneous changes and local features in the signals. Transfer learning further leverages pre-trained ResNet50 parameters to initialize the convolutional and residual layers of the ResCAA-ViT model, facilitating efficient feature extraction. The extracted features are processed by a dual-branch architecture: the left branch employs a residual network module with a CAA attention mechanism, improving sensitivity to critical fault characteristics through strip convolution and adaptive channel weighting. The right branch utilizes a Vision Transformer to capture global features via the self-attention mechanism. The outputs of both branches are fused through addition, and the diagnostic results are obtained using a Softmax classifier. This hybrid architecture combines the strengths of convolutional neural networks and Transformers while leveraging the CAA attention mechanism to enhance feature representation, resulting in robust fault diagnosis. To further enhance generalization, the model combines cross-entropy and mean squared error loss functions. The experimental results show that the proposed method achieves average accuracy rates of 99.96% and 96.51% under constant and varying load conditions, respectively, on the Case Western Reserve University bearing fault dataset, outperforming other methods. Additionally, it achieves an average diagnostic accuracy of 99.25% on a real-world dataset of generator non-drive end bearings in wind turbines, surpassing competing approaches. These findings highlight the effectiveness of the SWT and ResCAA-ViT-based approach in addressing complex variations in operating conditions, demonstrating its significant practical applicability.
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http://dx.doi.org/10.3390/s25072090 | DOI Listing |
ISA Trans
August 2025
School of Automation, Shenyang Aerospace University, Shenyang, Liaoning Province 110136, China. Electronic address:
When a failure occurs in bearings, vibration signals are characterized by strong non-stationarity and nonlinearity. Therefore, it is difficult to sufficiently dig fault features. 1D local binary pattern (1D-LBP) has the advantageous feature to effectively extract local information of signals.
View Article and Find Full Text PDFPLoS One
September 2025
School of Mechanical and Electrical Engineering, ningde normal university, Ningde City, Fujian Province, China.
As a crucial component in rotating machinery, bearings are prone to varying degrees of damage in practical application scenarios. Therefore, studying the fault diagnosis of bearings is of great significance. This article proposes the Kepler algorithm to optimize the weights of neural networks and improve the diagnostic accuracy of the model.
View Article and Find Full Text PDFISA Trans
August 2025
School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640, China. Electronic address:
Accurate fault diagnosis in flexible thin-wall bearings is crucial for harmonic drive reliability but remains challenging, as fault impulses are often masked by strong operational vibrations. In response to this challenge, a ridge-based general synchrosqueezing transform (RGST) is proposed in this paper. This method unifies time-frequency analysis by operating at the ridge level, using energy trajectories extracted from both instantaneous frequency and group delay estimators.
View Article and Find Full Text PDFSensors (Basel)
August 2025
Key Laboratory of Advanced Equipment Intelligent Manufacturing Technology of Yunnan Province, Kunming University of Science &Technology, Kunming 650500, China.
Although contact-based vibration signal methods for mechanical equipment fault diagnosis demonstrate superior performance, their practical deployment faces significant limitations. In contrast, acoustic signals offer notable deployment flexibility due to their non-contact nature. However, acoustic diagnostic methods are susceptible to environmental noise interference, and fault samples are typically scarce, leading to insufficient model generalization capability and robustness.
View Article and Find Full Text PDFSensors (Basel)
August 2025
School of Electrical Engineering and Automation, Hefei University of Technology, Hefei 230009, China.
In this paper, we propose an ensemble approach for the intelligent fault diagnosis of machinery, which consists of six feature selection methods and classifiers. In the proposed approach, six filters, based on distinct metrics, are utilized. Each filter is combined with an improved sparse representation classifier (ISRC) to form a base model, in which the ISRC is an improved version of a sparse representation classifier and has the advantages of high classification accuracy and being less time consuming than the unimproved version.
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