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Bearing fault diagnosis under multiple operating conditions is challenging due to the complexity of changing environments and the limited availability of training data. To address these issues, this paper presents an advanced diagnosis method using a hybrid Grey Wolf Algorithm (HGWA)-optimized convolutional neural network (CNN) and Bidirectional long short-term memory (BiLSTM) architecture. The proposed model leverages CNN for extracting spatial features and BiLSTM for capturing temporal dependencies. Through HGWA, hyperparameters are efficiently optimized, achieving 100% diagnostic accuracy across four operating conditions with the CWRU dataset. Additionally, the optimized CNN-BiLSTM model demonstrated high diagnostic accuracy when applied as a pre-trained model in new environments, even with minimal training data. The proposed model not only improves diagnostic performance but also enhances optimization efficiency, achieving faster results within the same time frame. This approach mitigates the challenges of manually tuning neural network hyperparameters and effectively addresses bearing fault diagnosis under constrained sample conditions, representing a meaningful contribution to the field of rolling bearing fault diagnostics.
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http://dx.doi.org/10.1038/s41598-025-92838-4 | DOI Listing |
PLoS One
September 2025
Department of Maths and Computer Science, Faculty of Science, University of Kinshasa, Kinshasa, The Democratic Republic of the Congo.
Reliable and timely fault diagnosis is critical for the safe and efficient operation of industrial systems. However, conventional diagnostic methods often struggle to handle uncertainties, vague data, and interdependent multi-criteria parameters, which can lead to incomplete or inaccurate results. Existing techniques are limited in their ability to manage hierarchical decision structures and overlapping information under real-world conditions.
View Article and Find Full Text PDFIEEE Trans Neural Netw Learn Syst
September 2025
Class incremental learning (CIL) offers a promising framework for continuous fault diagnosis (CFD), allowing networks to accumulate knowledge from streaming industrial data and recognize new fault classes. However, current CIL methods assume a balanced data stream, which does not align with the long-tail distribution of fault classes in real industrial scenarios. To fill this gap, this article investigates the impact of long-tail bias in the data stream on the CIL training process through the experimental analysis.
View Article and Find Full Text PDFISA Trans
August 2025
School of Automation, Shenyang Aerospace University, Shenyang, Liaoning Province 110136, China. Electronic address:
When a failure occurs in bearings, vibration signals are characterized by strong non-stationarity and nonlinearity. Therefore, it is difficult to sufficiently dig fault features. 1D local binary pattern (1D-LBP) has the advantageous feature to effectively extract local information of signals.
View Article and Find Full Text PDFPLoS One
September 2025
School of Mechanical and Electrical Engineering, ningde normal university, Ningde City, Fujian Province, China.
As a crucial component in rotating machinery, bearings are prone to varying degrees of damage in practical application scenarios. Therefore, studying the fault diagnosis of bearings is of great significance. This article proposes the Kepler algorithm to optimize the weights of neural networks and improve the diagnostic accuracy of the model.
View Article and Find Full Text PDFPLoS One
September 2025
Department of Electrical Engineering and Mechatronics, Faculty of Engineering, University of Debrecen, Debrecen, Hungary.
Breast cancer is highlighted in recent research as one of the most prevalent types of cancer. Timely identification is essential for enhancing patient results and decreasing fatality rates. Utilizing computer-assisted detection and diagnosis early on may greatly improve the chances of recovery by accurately predicting outcomes and developing suitable treatment plans.
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