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The demand of high-performance thin-film-shaped deformable electromagnetic interference (EMI) shielding devices is increasing for the next generation of wearable and miniaturized soft electronics. Although highly reflective conductive materials can effectively shield EMI, they prevent deformation of the devices owing to rigidity and generate secondary electromagnetic pollution simultaneously. Herein, soft and stretchable EMI shielding thin film devices with absorption-dominant EMI shielding behavior is presented. The devices consist of liquid metal (LM) layer and LM grid-patterned layer separated by a thin elastomeric film, fabricated by leveraging superior adhesion of aerosol-deposited LM on elastomer. The devices demonstrate high electromagnetic shielding effectiveness (SE) (SE of up to 75 dB) with low reflectance (SE of 1.5 dB at the resonant frequency) owing to EMI absorption induced by multiple internal reflection generated in the LM grid architectures. Remarkably, the excellent stretchability of the LM-based devices facilitates tunable EMI shielding abilities through grid space adjustment upon strain (resonant frequency shift from 81.3 to 71.3 GHz @ 33% strain) and is also capable of retaining shielding effectiveness even after multiple strain cycles. This newly explored device presents an advanced paradigm for powerful EMI shielding performance for next-generation smart electronics.
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http://dx.doi.org/10.1007/s40820-024-01457-7 | DOI Listing |
Nanoscale
September 2025
Department of Materials Science and Engineering, National University of Singapore, 9 Engineering Drive 1, 117575, Singapore.
Electromagnetic pollution poses significant risks to electronic devices and human health, highlighting the need for mechanically robust, lightweight, and cost-effective electromagnetic interference (EMI) shielding materials. 3D-printed structures with nanomaterial-engineered surfaces offer a promising method for tailoring mechanical and electrical properties through multiscale design. Herein, we present a facile strategy for fabricating lightweight and flexible EMI shielding structures by chemical deposition of nanostructured metal coatings onto 3D-printed polymeric substrates.
View Article and Find Full Text PDFInt J Biol Macromol
September 2025
Plant Fiber Material Science Research Center, State Key Laboratory of Advanced Papermaking and Paper-based Materials, South China University of Technology, Guangzhou, 510640, China.
The development of cellulose-based electromagnetic shielding materials is critical for the advancement of sustainable, lightweight, and flexible electronic devices. Most high-performance composites rely on nanocellulose, which is expensive and energy-intensive to produce. In this work, we employ chemically modified conventional eucalyptus pulp fibers (non-nano) to fabricate Janus-structured cellulose/MXene composite papers.
View Article and Find Full Text PDFACS Appl Mater Interfaces
September 2025
Department of Mechanical & Industrial Engineering, Louisiana State University, Baton Rouge, Louisiana 70803, United States.
With the rapid advancement in autonomous vehicles, 5G and future 6G communications, medical imaging, spacecraft, and stealth fighter jets, the frequency range of electromagnetic waves continues to expand, making electromagnetic interference (EMI) shielding a critical challenge for ensuring the safe operation of equipment. Although some existing EMI shielding materials offer lightweight construction, high strength, and effective shielding, they struggle to efficiently absorb broadband electromagnetic waves and mitigate dimensional instability and thermal stress caused by temperature fluctuations. These limitations significantly reduce their service life and restrict their practical applications.
View Article and Find Full Text PDFInt J Biol Macromol
September 2025
State Key Laboratory of Advanced Paper making and Paper-based Materials, South China University of Technology, Guangzhou, Guangdong Province, 510640, PR China.
Developing MXene-based electromagnetic interference (EMI) shielding composite films with exceptional wet mechanical properties is crucial to address the limitation of conventional MXene-based EMI shielding composite films in humid environments. Herein, we present a fabrication strategy for Janus-structured MXene-based EMI shielding composite films with exceptional wet mechanical and Joule heating performances. Through depositing tannic acid-modified MXene (TM) on maleic anhydride-modified lignin-containing cellulose nanofibril (MLCNF) film using a scalable vacuum filtration and hot-pressing strategy.
View Article and Find Full Text PDFSmall
September 2025
Department of Mechanical Engineering, University of Alberta, 9211-116 Street NW, Edmonton, Alberta, T6G 1H9, Canada.
Rapid strides in portable electronics and telecommunication technologies have sharply escalated the demand for high-performance electromagnetic interference (EMI) shielding materials that effectively suppress secondary electromagnetic pollution while simultaneously integrating thermal management. Here an innovative, lightweight, hierarchical triple-layer aerogel structure comprising nickel (Ni) foam (NiF), titanium carbonitride (TiCNT) MXene, and poly(vinyl alcohol) (PVA), fabricated via a facile, one-step bidirectional freeze-casting process is presented. This asymmetric aerogel architecture strategically employs an impedance-matching MXene/PVA top layer for optimized microwave entry, a NiF/MXene/PVA interlayer introducing magnetic loss and enhancing heat conduction, and a reflective, thermally foamed MXene bottom layer promoting internal reflection for superior energy absorption.
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