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Nanomanufacturing-the fabrication of macroscopic products from well-defined nanoscale building blocks-in a truly scalable and versatile manner is still far from our current reality. Here, we describe the barriers to large-scale nanomanufacturing and identify routes to overcome them. We argue for nanomanufacturing systems consisting of an iterative sequence of synthesis/assembly and separation/sorting unit operations, analogous to those used in chemicals manufacturing. In addition to performance and economic considerations, phenomena unique to the nanoscale must guide the design of each unit operation and the overall process flow. We identify and discuss four key nanomanufacturing process design needs: (a) appropriately selected process break points, (b) synthesis techniques appropriate for large-scale manufacturing,
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http://dx.doi.org/10.1146/annurev-chembioeng-060816-101522 | DOI Listing |
Nat Commun
August 2025
State Key Laboratory of Intelligent Manufacturing Equipment and Technology, Huazhong University of Science and Technology, Wuhan, China.
For more than 60 years, it has been widely accepted that the irradiance of the incoming light plays the most critical role in the etching effect of the photoelectrochemical etching process, which is built upon the underlying physics that photo-generated charge carriers catalyze the dissolution of n-type semiconductors. However, in this paper, we report an anomalous physical phenomenon, i.e.
View Article and Find Full Text PDFJ Colloid Interface Sci
August 2025
Guangxi Key Laboratory of Electrochemical and Magneto-chemical Functional Materials, Guilin University of Technology, Guilin 541004, China. Electronic address:
The growing demand for sustainable energy solutions has intensified the need for efficient, cost-effective, and scalable energy storage technologies. Among candidate systems, nickel‑iron (Ni-Fe) batteries stand out due to their low cost, abundant materials, and inherent safety, offer significant potential for large-scale applications. However, their practical application is hindered by limited energy density and inefficient charge-storage mechanisms.
View Article and Find Full Text PDFNat Commun
July 2025
Materials Science and Engineering Program, Texas Materials Institute, The University of Texas at Austin, Austin, TX, USA.
Microbubbles are an important tool due to their unique mechanical, acoustic, and dynamical properties. Yet, it remains challenging to generate microbubbles quickly in a parallel, biocompatible, and controlled manner. Here, we present an opto-electrochemical method that combines precise light-based projection with low-energy electrolysis, realizing defined microbubble patterns that in turn trigger assembly processes.
View Article and Find Full Text PDFChem Sci
July 2025
Key Laboratory of Eco-chemical Engineering, Ministry of Education, International Science and Technology Cooperation Base of Eco-chemical Engineering and Green Manufacturing, College of Chemistry and Molecular Engineering, Qingdao University of Science & Technology 53 Zhengzhou Road Qingdao 266042 Ch
Highly efficient and corrosion-resistant electrocatalysts for the seawater hydrogen evolution reaction (HER) are crucial for large-scale hydrogen production. Herein, NiP-NiP-supported Os (Os/NiP-NiP) was synthesized within 30 s an ultrafast and simple microwave quasi-solid approach. This fabricated interface improves the electron transfer efficiency, while metal-support interaction (MSI) between Os and NiP-NiP further optimizes the electronic structure, and then significantly expedites the HER process.
View Article and Find Full Text PDFSmall
April 2025
School of Energy and Power Engineering, Beihang University, Beijing, 100191, China.
Aqueous zinc-iodine batteries (AZIBs) hold great promise for large-scale energy storage due to their inherent safety, cost-effectiveness, and environmental sustainability. However, their practical application is hindered by the sluggish redox kinetics of iodine species and the "shuttle effect" of polyiodides, both of which degrade cycling stability and capacity retention. Herein, a "polar-nonpolar strategy" is proposed for the first time, which couples nonpolar porous carbon (PC) as the iodine host with highly polar zinc oxide (ZnO) as separator modification materials.
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