Publications by authors named "Ian S Metcalfe"

A chemical looping process exploiting the variable oxygen content of ABO perovskite materials can achieve super-equilibrium conversions of societally important reactions such as the water-gas shift reaction (CO + HO ⇋ CO + H). The approach relies on an evolving oxygen chemical potential gradient within a reactor bed. Here we show that the oxygen-sensitivity of operando neutron powder diffraction experiments can reveal how the reactor functions with high spatial- (≲1 cm) and time- (≲30 s) resolution.

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Nonstoichiometric mixed-metal oxides in the La Sr Fe Mn O family are promising oxygen carrier materials for chemical looping processes, including clean hydrogen production from the water-gas shift reaction. The crystal structure variation of these materials during redox reactions is key to the performance of a chemical looping system. Pair distribution function analysis of neutron total scattering data has provided new insight into the local structure of these materials before and after reduction to their working states.

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Metallic sealants are widely used with high-temperature membranes. Here we show that their use in supported molten-salt membranes results in order-of-magnitude differences in CO flux and introduces O co-permeation. The 'short-circuiting' effect they introduce has important implications for the design of future experiments, and the interpretation of past work.

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Article Synopsis
  • Separation processes become more challenging when the species to be separated is at low concentrations, requiring the overcoming of thermodynamic and kinetic constraints.
  • Researchers have developed a molten-carbonate membrane capable of increasing CO concentration from a low level (400 ppm) by using ambient energy from humidity differences.
  • This method not only allows CO to move 'uphill' against its concentration gradient but also significantly enhances CO transport rates through the creation of carriers within the molten salt, leading to a tenfold increase in CO flux even with a drastic reduction in input concentration.
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The reforming reactions of greenhouse gases require catalysts with high reactivity, coking resistance, and structural stability for efficient and durable use. Among the possible strategies, exsolution has been shown to demonstrate the requirements needed to produce appropriate catalysts for the dry reforming of methane, the conversion of which strongly depends on the choice of active species, its interaction with the support, and the catalyst size and dispersion properties. Here, we exploit the exsolution approach, known to produce stable and highly active nanoparticle-supported catalysts, to develop iridium-nanoparticle-decorated perovskites and apply them as catalysts for the dry reforming of methane.

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Article Synopsis
  • Exsolution of metal nanoparticles from perovskite oxides is an effective method for creating catalyst-support systems, but traditional methods require high temperatures and long processing times.* -
  • Plasma direct exsolution offers a breakthrough by enabling the extraction of nickel nanoparticles at room temperature and atmospheric pressure, taking only minutes to complete.* -
  • Experiments show that the exsolved nanoparticles demonstrate good catalytic performance in reactions like methanation and oxidation, indicating that this low-temperature technique could enhance the practical use of catalyst systems.*
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Novel ammonia catalysts seek to achieve high reaction rates under milder conditions, which translate into lower costs and energy requirements. Alkali and alkaline earth metal hydrides have been shown to possess such favorable kinetics when employed in a chemical looping process. The materials act as nitrogen carriers and form ammonia by alternating between pure nitrogen and hydrogen feeds in a two-stage chemical looping reaction.

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Supported nanoparticle systems have received increased attention over the last decades because of their potential for high activity levels when applied to chemical conversions, although, because of their nanoscale nature, they tend to exhibit problems with long-term durability. Over the last decade, the discovery of the so-called exsolution concept has addressed many of these challenges and opened many other opportunities to material design by providing a relatively simple, single-step, synthetic pathway to produce supported nanoparticles that combine high stability against agglomeration and poisoning with high activity across multiple areas of application. Here, the trends that define the development of the exsolution concept are reviewed in terms of design, functionality, tunability, and applicability.

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Supported bimetallic nanoparticles used for various chemical transformations appear to be more appealing than their monometallic counterparts, because of their unique properties mainly originating from the synergistic effects between the two different metals. Exsolution, a relatively new preparation method for supported nanoparticles, has earned increasing attention for bimetallic systems in the past decade, not only due to the high stability of the resulting nanoparticles but also for the potential to control key particle properties (size, composition, structure, morphology, etc.).

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The search for new functional materials that combine high stability and efficiency with reasonable cost and ease of synthesis is critical for their use in renewable energy applications. Specifically in catalysis, nanoparticles, with their high surface-to-volume ratio, can overcome the cost implications associated with otherwise having to use large amounts of noble metals. However, commercialized materials, that is, catalytic nanoparticles deposited on oxide supports, often suffer from loss of activity because of coarsening and carbon deposition during operation.

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Composite materials consisting of metal and metal oxide phases are being researched intensively for various energy conversion applications where they are often expected to operate under redox conditions at elevated temperature. Understanding of the dynamics of composite evolution during redox cycling is still very limited, yet critical to maximising performance and increasing durability. Here we track the microstructural evolution of a single composite particle over 200 redox cycles for hydrogen production by chemical looping, using multi-length scale X-ray computed tomography.

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Membranes are a critical technology for energy-efficient separation processes. The routine method of evaluating membrane performance is a permeation measurement. However, such measurements can be limited in terms of their utility: membrane microstructure is often poorly characterized; membranes or sealants leak; and conditions in the gas phase are poorly controlled and frequently far-removed from the conditions employed in the majority of real processes.

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Particles dispersed on the surface of oxide supports have enabled a wealth of applications in electrocatalysis, photocatalysis, and heterogeneous catalysis. Dispersing nanoparticles within the bulk of oxides is, however, synthetically much more challenging and therefore less explored, but could open new dimensions to control material properties analogous to substitutional doping of ions in crystal lattices. Here we demonstrate such a concept allowing extensive, controlled growth of metallic nanoparticles, at nanoscale proximity, within a perovskite oxide lattice as well as on its surface.

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Understanding and controlling the formation of nanoparticles at the surface of functional oxide supports is critical for tuning activity and stability for catalytic and energy conversion applications. Here, we use a latest generation environmental transmission electron microscope to follow the exsolution of individual nanoparticles at the surface of perovskite oxides, with ultrahigh spatial and temporal resolution. Qualitative and quantitative analysis of the data reveals the atomic scale processes that underpin the formation of the socketed, strain-inducing interface that confers exsolved particles their exceptional stability and reactivity.

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Many catalysts and in particular automotive exhaust catalysts usually consist of noble metal nanoparticles dispersed on metal oxide supports. While highly active, such catalysts are expensive and prone to deactivation by sintering and thus alternative methods for their production are being sought to ensure more efficient use of noble metals. Exsolution has been shown to be an approach to produce confined nanoparticles, which in turn are more stable against agglomeration, and, at the same time strained, displaying enhanced activity.

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Porous Organic Cages (POCs) are an emerging class of self-assembling, porous materials with novel properties. They offer a key advantage over other porous materials in permitting facile solution processing and re-assembly. The combination of POCs with metal nanoparticles (NPs) unlocks applications in the area of catalysis.

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All real processes, be they chemical, mechanical or electrical, are thermodynamically irreversible and therefore suffer from thermodynamic losses. Here, we report the design and operation of a chemical reactor capable of approaching thermodynamically reversible operation. The reactor was employed for hydrogen production via the water-gas shift reaction, an important route to 'green' hydrogen.

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Metal nanoparticles prepared by exsolution at the surface of perovskite oxides have been recently shown to enable new dimensions in catalysis and energy conversion and storage technologies owing to their socketed, well-anchored structure. Here we show that contrary to general belief, exsolved particles do not necessarily re-dissolve back into the underlying perovskite upon oxidation. Instead, they may remain pinned to their initial locations, allowing one to subject them to further chemical transformations to alter their composition, structure and functionality dramatically, while preserving their initial spatial arrangement.

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A series of microstructured, supported platinum (Pt) catalyst films (supported on single-crystal yttria-stabilized zirconia) and an appropriate Pt catalyst reference system (supported on single-crystal alumina) were fabricated using pulsed laser deposition and ion-beam etching. The thin films exhibit area-specific lengths of the three-phase boundary (length of three-phase boundary between the Pt, support, and gas phase divided by the superficial area of the sample) that vary over 4 orders of magnitude from 4.5 × 10 to 4.

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Wet air oxidation (WAO) and catalytic wet air oxidation (CWAO) were investigated as suitable precursors for the biological treatment of industrial wastewater containing sodium dodecylbenzene sulfonate (DBS). Two hours WAO semi-batch experiments were conducted at 15 bar of oxygen partial pressure (P(O2)) and at 180, 200 and 220 degrees C. It was found that the highest temperature provides appreciable total organic carbon (TOC) and chemical oxygen demand (COD) abatement of about 42 and 47%, correspondingly.

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The decomposition of sodium dodecylbenzene sulfonate (SDBS) in water by means of ultrasound irradiation at 20kHz was investigated. Experiments were conducted at surfactant concentrations of 175, 260 and 350 mg l(-1), liquid volumes of 120, 170 and 220 ml, temperatures of 20, 30 and 45 degrees C and applied power of 40, 80 and 125 W. The extent of degradation was followed monitoring substrate and organic carbon concentrations, while hydrogen peroxide concentration was also measured; the latter is a product of water sonolysis due to hydroxyl radical recombination.

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