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Proton exchange membrane fuel cells (PEMFCs) represent a promising clean and efficient energy conversion technology. Enhancing the efficiency of the oxygen reduction reaction (ORR) at the cathode is crucial for improving overall cell performance. Beyond the intrinsic activity of the catalyst, mass transport at the oxygen-water-catalyst three-phase boundary (TPB) in the catalyst layers (CLs) significantly influences ORR kinetics. Within CLs, ionomers function as both binders and proton conductors, facilitating catalyst dispersion and reducing interfacial resistance between the CL and the PEM, thereby directly impacting Pt utilization and activity. Currently, linear polymer ionomers are predominantly used owing to their high proton conductivity; however, they often impede oxygen access to catalytic sites and lack effective water management capabilities. To address these limitations, recent efforts have focused on tailoring ionomer structure to optimize the three-phase microenvironment. This review first outlines the mechanisms of proton, water, and gas transport in ionomers, followed by characterization techniques for evaluating catalyst activity, microenvironment, and mass transport within CLs. We then highlight emerging strategies to optimize Pt/ionomer interfaces through structural regulation of ionomers, additive incorporation, and rational CL design. Special attention is devoted to the open framework ionomer, which significantly enhances mass transport and promotes maximal Pt utilization. Finally, we present perspectives on the opportunities and challenges in ionomer development, with a focus on mechanistic insights and performance enhancement. We anticipate that continued progress in ionomer research will pave the way for next-generation materials, ultimately enhancing the practicality and commercial viability of hydrogen fuel cells.
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http://dx.doi.org/10.1039/d5cs00604j | DOI Listing |
ACS Electrochem
September 2025
School of Chemistry, University of Nottingham, University Park, Nottingham NG7 2RD, UK.
The study of electrochemical oxidations has wide-ranging implications, from the development of new electrocatalysts for fuel cells for energy conversion, to the synthesis of fine chemicals. 2,2,6,6-Tetramethylpiperidine-1-oxyl (TEMPO) has been used for decades as a sustainable, metal-free mediator for chemical oxidations and is now being used for electrochemical oxidations. We describe here a novel approach to TEMPO-mediated electrooxidations, in which the chemical input and waste generated during electrooxidations of alcohols are minimized by using a multifunctional room temperature ionic liquid (RTIL) to facilitate flow electrosynthesis.
View Article and Find Full Text PDFNanomicro Lett
September 2025
Department of Mechanical, Aerospace & Biomedical Engineering, University of Tennessee, Knoxville, Knoxville, TN, 37996, USA.
3D printing, as a versatile additive manufacturing technique, offers high design flexibility, rapid prototyping, minimal material waste, and the capability to fabricate complex, customized geometries. These attributes make it particularly well-suited for low-temperature hydrogen electrochemical conversion devices-specifically, proton exchange membrane fuel cells, proton exchange membrane electrolyzer cells, anion exchange membrane electrolyzer cells, and alkaline electrolyzers-which demand finely structured components such as catalyst layers, gas diffusion layers, electrodes, porous transport layers, and bipolar plates. This review provides a focused and critical summary of the current progress in applying 3D printing technologies to these key components.
View Article and Find Full Text PDFBioprocess Biosyst Eng
September 2025
Department of Life Sciences, Chhatrapati Shahu Ji Maharaj University, Kanpur, 208024, India.
The development of innovative bioprocessing technologies has resulted from the growing global need for sustainable forms of energy and environmentally friendly waste treatment. In this review, we focus on the combined electro-fermentation and microbial fuel cells, as they form a hybrid system that simultaneously addresses wastewater treatment, bioenergy production, and bioplastics. Even though microbial fuel cells produce electricity out of the organic waste by the use of electroactive microorganisms, electro-fermentation improves the microbial pathways through the external electrochemical management.
View Article and Find Full Text PDFNat Metab
September 2025
Department of Metabolism and Nutritional Programming, Van Andel Institute, Grand Rapids, MI, USA.
Cancer cells are exposed to diverse metabolites in the tumour microenvironment that are used to support the synthesis of nucleotides, amino acids and lipids needed for rapid cell proliferation. In some tumours, ketone bodies such as β-hydroxybutyrate (β-OHB), which are elevated in circulation under fasting conditions or low glycemic diets, can serve as an alternative fuel that is metabolized in the mitochondria to provide acetyl-CoA for the tricarboxylic acid (TCA) cycle. Here we identify a non-canonical route for β-OHB metabolism that bypasses the TCA cycle to generate cytosolic acetyl-CoA.
View Article and Find Full Text PDFChem Rec
September 2025
Department of Chemical Engineering, Indian Institute of Science Education and Research (IISER) Bhopal, Bhopal Bypass Road, Bhauri, Bhopal, M. P., 462066, India.
Flow fields (FFs) play multifaceted roles in direct methanol fuel cells (DMFC) by facilitating the transport and distribution of species, removal of products, support to the membrane electrode assembly (MEA), electrical conductivity, water, and thermal management. Therefore, the performance of DMFC is directly related to the pattern and geometry of the FF. DMFCs can generate power density of up to ≈100-300 mW cm; however, their performance is impeded by cathode flooding, CO gas bubbles formation, and mass transfer limitations.
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