Electrical Connector Assembly Based on Compliant Tactile Finger with Fingernail.

Biomimetics (Basel)

School of Mechanical Engineering, Southeast University, Nanjing 211189, China.

Published: August 2025


Category Ranking

98%

Total Visits

921

Avg Visit Duration

2 minutes

Citations

20

Article Abstract

Robotic assembly of electrical connectors enables the automation of high-efficiency production of electronic products. A rigid gripper is adopted as the end-effector by the majority of existing works with a force-torque sensor installed at the wrist, which suffers from very limited perception capability of the manipulated objects. Moreover, the grasping and movement actions, as well as the inconsistency between the robot base and the end-effector frame, tend to result in angular misalignment, usually leading to assembly failure. Bio-inspired by the human finger, we designed a tactile finger in this paper with three characteristics: (1) Compliance: A soft 'skin' layer provides passive compliance for plenty of manipulation actions, thus increasing the tolerance for alignment errors. (2) Tactile Perception: Two types of sensing elements are embedded into the soft skin to tactilely sense the involved contact status. (3) Enhanced manipulation force: A rigid fingernail is designed to enhance the manipulation force and enable potential delicate operations. Moreover, a tactile-based alignment algorithm is proposed to search for the optimal orientation angle about the axis. In the application of U-disk insertion, the three characteristics are validated and a success rate of 100% is achieved, whose generalization capability is also validated through the assembly of three types of electrical connectors.

Download full-text PDF

Source
http://www.ncbi.nlm.nih.gov/pmc/articles/PMC12383613PMC
http://dx.doi.org/10.3390/biomimetics10080512DOI Listing

Publication Analysis

Top Keywords

tactile finger
8
electrical connectors
8
three characteristics
8
manipulation force
8
electrical connector
4
assembly
4
connector assembly
4
assembly based
4
based compliant
4
compliant tactile
4

Similar Publications

Strain-Insensitive, Crosstalk-Suppressed, Ultrawide-Linearity Iontronic Tactile Skin from a Synergistic Segment-Embedded Strategy.

ACS Sens

September 2025

The State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China.

Tactile sensing arrays play a crucial role in human-machine interaction, robotics, and artificial intelligence by enabling the perception of physical stimuli on robotic surfaces or human skin. However, skin-attachable sensor arrays still suffer from strain interference and signal crosstalk under stretching or bending, particularly on curved or deformable surfaces. Here, we present a stretchable tactile array that is both strain-insensitive and crosstalk-suppressed, achieved via a hierarchically segmented design that mitigates lateral and vertical deformations synergistically.

View Article and Find Full Text PDF

A wireless epidermal electrotactile interface is demonstrated through integration of skin-conformal electrodes and flexible circuitry, addressing existing limitations in haptic technology caused by mechanical mismatch and system-level integration challenges. This electrotactile system achieves low stimulation thresholds (<20 V) through optimized electrode-skin modulus matching and improved electrochemical interfaces, enabling pain-free tactile sensation generation across finger pads. The millimeter-scale architecture incorporates multiplexed stimulation channels that spatially map to ISO-standard Braille configurations, demonstrating 91.

View Article and Find Full Text PDF

The development of high-performance wearable haptic actuators remains challenging for immersive virtual reality (VR) applications due to limitations in voltage efficiency, low-voltage operation, and tactile fidelity. This work presents conformal elastic electret actuators composed of silica and poly(dimethylsiloxane) (PDMS) nanocomposites and liquid-metal (LM) electrodes, which overcome limitations in skin-device mechanical mismatch and energy efficiency. Through parametric polarization optimization under coupled thermal-electric fields (4 MV/m, 180 °C), the actuators demonstrate low threshold voltage (38.

View Article and Find Full Text PDF

Robotic assembly of electrical connectors enables the automation of high-efficiency production of electronic products. A rigid gripper is adopted as the end-effector by the majority of existing works with a force-torque sensor installed at the wrist, which suffers from very limited perception capability of the manipulated objects. Moreover, the grasping and movement actions, as well as the inconsistency between the robot base and the end-effector frame, tend to result in angular misalignment, usually leading to assembly failure.

View Article and Find Full Text PDF

Aims: Motor training enhances somatosensory temporal discrimination threshold (STDT), but the distinct neural mechanisms underlying actual execution versus motor imagery remain unclear. This study aimed to compare the effects of ball-rotation training (BRT; actual execution) and visual-guided imagery (VGI; motor imagery) on STDT, kinematic performance, and neurophysiological plasticity in healthy adults.

Methods: Forty-eight right-handed participants were randomized into four groups: BRT (actual execution), VGI (motor imagery without movement), tactile control (simple gripping), and no-intervention control.

View Article and Find Full Text PDF