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Proton exchange membrane fuel cells (PEMFCs) offer a transformative solution to mitigate climate change by reducing carbon emissions and global carbon footprints. Perfluorosulfonic acid (PFSA) membranes are crucial components of fuel cell stacks, exhibiting superior proton conductivity, mechanical strength, and chemical stability under hydrated conditions. However, these membranes face significant challenges, including low thermal and chemical steadiness, insufficient mechanical strength, high production costs, and hasty degradation at elevated temperatures during long-term operation. In this review, we comprehensively discuss the recent advancements in the modification of PFSA membranes to overcome these challenges by surface modifications, cross-linking, incorporation of organic-inorganic hybrids, and use of partially fluorinated and nonfluorinated membranes to enhance the performance of PFSA membranes in PEMFC applications. In addition, recent mitigation strategies, such as using protective coatings, incorporating nanocomposites and nanofillers, developing multilayer membrane structures, using platinum alloy catalysts, and integrating free radical scavengers, have been critically evaluated for their effectiveness in reducing PFSA membrane degradation and extending operational lifespan. Collectively, these approaches demonstrate significant potential to enhance the durability, thermal stability, and mechanical integrity of PFSA membranes. Finally, this review provides valuable insights into the enhancements of high-performance PFSA membranes for sustainable PEMFC applications and highlights future research directions to advance fuel cell technology.
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http://dx.doi.org/10.1021/acsami.5c02335 | DOI Listing |
Adv Mater
August 2025
Institute of Energy Materials Science, University of Shanghai for Science and Technology, Shanghai, 200093, China.
Proton exchange membrane (PEM) water electrolyzers and fuel cells are pivotal for renewable hydrogen technologies. The membrane electrode assembly (MEA) is a critical component in both technologies, with the PEM's core functionality-proton conduction coupled with gas impermeability-dictating overall cell performance and durability. One of the key challenges faced by the commercial perfluorosulfonic acid (PFSA)-based PEMs is the high rate of hydrogen permeation, reducing efficiency and raising safety concerns due to hydrogen-oxygen mixing risks.
View Article and Find Full Text PDFWaste Manag Res
August 2025
School of Chemical Engineering, University of Birmingham, Birmingham, UK.
Considering the widespread use of proton exchange membrane (PEM) fuel cells, end-of-life management is critical. The main component of PEM fuel cells is the membrane electrode assembly (MEA), comprising a Nafion membrane sandwiched between two electrodes. The electrodes are made of platinum supported on carbon (Pt/C) and held together by the Nafion binder.
View Article and Find Full Text PDFACS Appl Mater Interfaces
August 2025
Beijing Key Laboratory of Advanced Functional Polymer Composites, College of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China.
Proton exchange membrane fuel cells (PEMFCs) offer a transformative solution to mitigate climate change by reducing carbon emissions and global carbon footprints. Perfluorosulfonic acid (PFSA) membranes are crucial components of fuel cell stacks, exhibiting superior proton conductivity, mechanical strength, and chemical stability under hydrated conditions. However, these membranes face significant challenges, including low thermal and chemical steadiness, insufficient mechanical strength, high production costs, and hasty degradation at elevated temperatures during long-term operation.
View Article and Find Full Text PDFACS Appl Mater Interfaces
July 2025
State Key Laboratory of Chemical Engineering, School of Chemical Engineering, East China University of Science and Technology, Shanghai 200237, China.
The emerging polysulfide/polyiodide redox flow batteries (PSIBs) attract much attention owing to their high capacity and low cost. However, severe polysulfide/polyiodide crossover and insufficient cycle life caused by membrane swelling impede their large-scale applications. Herein, we constructed a rigid framework-constrained membrane, where rigid carbonylated polymer of intrinsic microporosity (cPIM-1) chains were introduced to bind the movement of the flexible perfluorosulfonic acid (PFSA) polymer chain.
View Article and Find Full Text PDFMembranes (Basel)
June 2025
State Key Laboratory of Chemical Engineering and Low-Carbon Technology, Tianjin Key Laboratory of Membrane Science and Desalination Technology, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China.
Perfluorosulfonic acid (PFSA) membranes have found broad-ranging applications, owing to their high ionic conductivity and excellent chemical stability. However, membranes with higher mechanical strength, lower area-specific resistance, reduced swelling, less gas crossover and more affordable costs are desirable. Herein, we report on the fabrication of a fiberglass-cloth-reinforced PFSA membrane using a simple solution cast method.
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