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Article Abstract

1,3-Butadiene (CH), the main raw material for producing important chemicals (nylon, synthetic resin, rubber), relies on petroleum cracking with intensive carbon emissions. The electrocatalytic dimeric hydrogenation of natural gas/coal-derived CH to CH provides a nonpetroleum pathway. However, CH, as a byproduct of CH hydrogenation, is usually neglected because of its very low Faradaic efficiency. Here, we theoretically and experimentally report a mechanism comprising acetylene dimerization and subsequent hydrogenation. The first dimerization process can be accelerated under appropriate coverage of acetylene and water. A ligand-modifying strategy is subsequently proposed to regulate the wettability of Cu nanoarrays to enable suitable coverages. The optimized 1-dodecanethiol-modified Cu nanoarrays deliver a 65.3% CH Faradaic efficiency at 100 mA cm. The CH formation kinetics become sluggish at the two ends of the surface CH/HO ratios, and moderate CH/HO coverage accelerates the C‒C coupling process to promote CH production. Moreover, life cycle assessment demonstrates its sustainability.

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http://www.ncbi.nlm.nih.gov/pmc/articles/PMC12215402PMC
http://dx.doi.org/10.1038/s41467-025-60881-4DOI Listing

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