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Electroplating additives play a key role in enhancing the physical and chemical performances of electrodeposited copper foils. Currently, a lot of research on polyethylene glycol (PEG) additives has been reported on the metallisation interconnections for printed circuit boards (PCBs); however, research on its applications for electrodeposited copper foils is rarely documented. Herein, high-quality copper foils with high tensile strength (433.2 MPa) and low surface roughness (Rz = 1.7 μm) were electrodeposited on titanium substrates with 4 mg L PEG. The characterization results showed that the copper foil possesses a high (220) crystal plane orientation and low twin layer thickness. Further analysis suggested that twin boundaries strengthened by stacking faults were the main reason for the high tensile strength of copper foils. Electrochemical behavioral studies indicated that PEG increased the cathodic polarization and improved the nucleation rate, thereby refining the copper foil grain size. The high (220) crystal plane orientation and high density of twin grain boundaries caused by the stacking faults strengthened the copper foil more than the fine-grain strengthening. This work offers theoretical guidance for modulating the properties of copper foil using PEG.
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http://dx.doi.org/10.1039/d4ra06688j | DOI Listing |
J Phys Chem Lett
September 2025
Department of Materials Chemistry, National Institute of Chemistry, Ljubljana 1000, Slovenia.
The electrochemical CO reduction (ECOR) on copper (Cu) remains one of the most promising pathways to convert CO into value-added products. However, it suffers from severe restructuring, resulting in the unknown structural identity of the ECOR active catalyst. Here, we show that dissolution-redeposition is the universal early-stage restructuring mechanism in ECOR, occurring across all the tested Cu morphologies, including foils, nanoparticles, oxide-derived films, and gas diffusion electrodes.
View Article and Find Full Text PDFUltrason Sonochem
August 2025
MOE Key Laboratory of Materials Physics and Chemistry under Extraordinary Conditions, School of Physical Science and Technology, Northwestern Polytechnical University, Xi'an 710129, PR China; Key Laboratory of Condensed Matter Structure and Properties in Shaanxi Province, Xi'an 710129, PR China. Ele
Electrodeposition is a key technique for fabricating ultra-thin copper foils, where grain refinement plays a critical role in determining their mechanical performance. In recent years, the unique cavitation effects associated with ultrasonic fields have demonstrated significant potential in modulating metal deposition. This study quantitatively investigates the influence of ultrasonic amplitude on the nucleation behavior of copper electrodeposited on a Co-Ni alloy substrate.
View Article and Find Full Text PDFNanotechnology
September 2025
División de Materiales Avanzados, IPICYT, Camino a presa San José 2055, Lomas 4a sección, San Luis Potosí 78216, Mexico.
Hybrid Fe- and Cu-based nanoparticles (NPs) embedded in a variety of graphitic carbon matrices were produced using an aerosol-assisted chemical vapor deposition method. A thin copper foil was used as the substrate, and ferrocene and benzylamine were pyrolyzed at temperatures ranging from 750 °C to 950 °C. Three types of hybrid materials were obtained: (1) FeC and Cu NPs encapsulated in graphitic carbon at 750 °C, (2) nitrogen-doped multiwalled carbon nanotubes with a high density of NPs attached to their surface at 800 °C, and (3) a large tubular-defective fiber-type material surrounded by NPs above 850 °C.
View Article and Find Full Text PDFJ Am Chem Soc
August 2025
College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, P. R. China.
The limited conversion efficiency of polysulfides (PSs) in sodium-sulfur batteries remains a critical bottleneck to achieving optimized sulfur utilization and stable cycling. While copper-based materials present promise in anchoring PSs, the dynamic evolution of Cu nanostructures during cycling and their size-dependent interaction with PSs are poorly understood. Herein, we reveal a size-governed electrochemical mechanism in which Cu nanoclusters (<1 nm) dynamically regulate the phase transition between CuS and CuS to enable reversible sulfur redox chemistry.
View Article and Find Full Text PDFMaterials (Basel)
July 2025
Structural Composites Unit, Luxembourg Institute of Science and Technology, 5 Avenue des Hauts-Fourneaux, L-4362 Esch-sur-Alzette, Luxembourg.
Double ultrathin copper foils (DTH), widely used for producing conductive tracks in electronics, consist of an ultrathin copper functional foil (FF), a nanometric release layer (RL), and an ultrathin copper carrier foil (CF). Achieving stable release strength of the CF during DTH lamination remains a key challenge, largely due to limited knowledge about the structure of the RL. In this study, a comprehensive characterization methodology is proposed to investigate the physico-chemical structure of a chromium-based RL, both before and after thermal exposure at 230 °C.
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