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Robust superhydrophobic surfaces were synthesized as composites of the widely commercially available adhesives epoxy resin (EP) and polydimethylsiloxane (PDMS). The EP layer provided a strongly adhered micro/nanoscale structure on the substrates, while the PDMS was used as a post-treatment to lower the surface energy. In this study, the depositions of EP films were taken at a range of temperatures, deposition times, and substrates via aerosol-assisted chemical vapor deposition (AACVD). A novel dynamic deposition temperature approach was developed to create multiple-layered periodic micro/nanostructures that significantly improved the surface mechanical durability. Water droplet contact angles (CA) of 160° were observed with droplet sliding angles (SA) frequently <1°. A rigorous sandpaper abrasion test demonstrated retention of superhydrophobic properties and superior robustness therein, while wear, anticorrosion (pH = 1-14, 72 h), and UV testing (365 nm, 3.7 mW/cm, 120 h) were carried out to exhibit the environmental stability of the films. Self-cleaning behavior was demonstrated in clearing the surfaces of various contaminating powders and aqueous dyes. This facile and flexible method for fabricating highly durable superhydrophobic polymer films points to a promising future for AACVD in their scalable and low-cost production.
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http://dx.doi.org/10.1021/acsami.7b13182 | DOI Listing |
ACS Appl Mater Interfaces
September 2025
Department of Chemical Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, P. R. China.
Developing scalable and robust deicing coatings is essential for real-world applications, yet current coatings either suffer from intrinsic fragility or low thermal conductivity, limiting sustainability and deicing effectiveness. Here, we report a scalable and durable photothermal superhydrophobic coating coupling with enhanced thermal conductivity, engineered by embedding carbon nanotubes within a perfluoroalkoxy polymer matrix. Our design achieved 97.
View Article and Find Full Text PDFNanoscale
September 2025
School of Mechanical Engineering, Shandong University of Technology, Zibo 255000, China.
Metal matrix composites are widely employed in aerospace and marine engineering due to their excellent mechanical properties and chemical stability. However, their surfaces remain vulnerable to corrosion, icing, and mechanical wear, severely compromising long-term reliability in harsh environments. Inspired by natural superhydrophobic surfaces such as lotus leaves, functional interfaces with high water repellency and interfacial stability can be engineered through the synergistic design of hierarchical micro/nanostructures and low-surface-energy chemical modifications.
View Article and Find Full Text PDFLangmuir
September 2025
Institute of Technology for Carbon Neutralization, Yangzhou University, Yangzhou 225127, Jiangsu, China.
To expand the application scope of carbon steel, imparting superhydrophobicity to its surface offers an effective strategy to overcome its inherently poor corrosion resistance. However, in marine environments, conventional superhydrophobic coatings often suffer from limited mechanical durability and inadequate long-term corrosion protection. In this study, a durable superhydrophobic bilayer coating composed of PDMS-MWCNTs (top layer) and PDMS (bottom layer) was developed to address these challenges.
View Article and Find Full Text PDFSmall
September 2025
Institute of Interfaces and Particle Technology, Friedrich-Alexander-Universität Erlangen-Nürnberg, Cauerstrasse 4, 91058, Erlangen, Germany.
Repellent surfaces provide resistance to biofouling, ice formation, bacteria adhesion, or corrosion. Inspired by the hierarchical structure of the lotus leaf, such surfaces minimize water adhesion through micro- and nanostructuring. Conventional fabrication methods to mimic the lotus leaf often involve problematic fluorinated compounds, sophisticated preparation conditions, or lack mechanical robustness.
View Article and Find Full Text PDFACS Appl Bio Mater
September 2025
School of Textile Science and Engineering, Jiangnan University, Wuxi 214122, Jiangsu, China.
The problem of hospital-acquired infections arising from inadequate antimicrobial and antibiofilm performance in medical textiles is an increasingly urgent threat to public health. The dual strategy combining superhydrophobic surfaces with aPDT exhibits potent antibacterial efficacy and barely triggers the risk of antimicrobial resistance, but still encounters significant challenges, including intricate fabrication methods and narrow spectral absorption of single-photosensitizer (PS) systems. A superhydrophobic-photodynamic dual antimicrobial polyester fabric is developed herein for medical applications to address these challenges.
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