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The detailed mechanical design of a digital mask projection stereolithgraphy system is described for the 3D printing of soft actuators. A commercially available, photopolymerizable elastomeric material is identified and characterized in its liquid and solid form using rheological and tensile testing. Its capabilities for use in directly printing high degree of freedom (DOF), soft actuators is assessed. An outcome is the ∼40% strain to failure of the printed elastomer structures. Using the resulting material properties, numerical simulations of pleated actuator architectures are analyzed to reduce stress concentration and increase actuation amplitudes. Antagonistic pairs of pleated actuators are then fabricated and tested for four-DOF, tentacle-like motion. These antagonistic pairs are shown to sweep through their full range of motion (∼180°) with a period of less than 70 ms.
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http://dx.doi.org/10.1088/1748-3190/10/5/055003 | DOI Listing |
Sci Adv
September 2025
Department of Electrical and Computer Engineering, National University of Singapore, Singapore 117583, Singapore.
Embodied intelligence in soft robotics offers unprecedented capabilities for operating in uncertain, confined, and fragile environments that challenge conventional technologies. However, achieving true embodied intelligence-which requires continuous environmental sensing, real-time control, and autonomous decision-making-faces challenges in energy management and system integration. We developed deformation-resilient flexible batteries with enhanced performance under magnetic fields inherently present in magnetically actuated soft robots, with capacity retention after 200 cycles improved from 31.
View Article and Find Full Text PDFSoft Robot
September 2025
The School of Electrical and Mechanical Engineering, The University of Adelaide, Adelaide, Australia.
Soft robotic systems are promising for diverse space applications due to their embedded compliance, promising locomotion methods, and efficient use of mass and volume. Space environments are harsher and more varied than those on Earth; extreme temperature, pressure, and radiation may impact the performance and robustness of soft robots. Cryogenic temperatures on celestial bodies such as the Moon or Europa pose significant challenges to the flexibility and actuation performance of conventional soft systems.
View Article and Find Full Text PDFAdv Mater
September 2025
School of Biomedical Engineering, Shanghai Jiao Tong University, Shanghai, 200240, P. R. China.
Liquid crystal elastomers (LCEs) are important soft actuators that show strong promise in many fields where traditional rigid actuators or robotics are impractical. However, their real-world applications are lacking primarily due to inadequate actuation performance and complicated fabrication processes. Here, a novel design is reported that significantly enhances actuation performance while simplifying the fabrication process.
View Article and Find Full Text PDFAdv Mater
September 2025
Departmant of Materials Science and Engineering, Seoul National University, Seoul, 08826, Republic of Korea.
Microrobots are expected to push the boundaries of robotics by enabling navigation in confined and cluttered environments due to their sub-centimeter scale. However, most microrobots perform best only in the specific conditions for which they are designed and require complete redesign and fabrication to adapt to new tasks and environments. Here, fully 3D-printed modular microrobots capable of performing a broad range of tasks across diverse environments are introduced.
View Article and Find Full Text PDFACS Nano
September 2025
State Key Laboratory of Flexible Electronics (LoFE) & Institute of Advanced Materials (IAM), Nanjing University of Posts & Telecommunications, 9 Wenyuan Road, Nanjing 210023, China.
Bimorph soft actuators, traditionally composed of two materials with distinct responses to external stimuli, often face durability challenges due to structural incompatibility. Here, we propose an alternative design employing free-standing, isostructural heterogeneous Janus (IHJ) films that harmonize stability with high actuation efficiency. These IHJ films were fabricated through a vacuum self-assembly process, consisting of TiCT MXene nanosheets and hybrid graphene oxide (GO)-biomass bacterial cellulose (BC), with a well-matched two-dimensional lattice structure.
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