Investigation of joint formation in aluminum wire and nickel-coated copper terminals using ultrasonic welding.

The presence of intermetallic compounds (IMC) can significantly degrade the mechanical properties of joints, leading to premature failure. This paper presents a detailed investigation into the mechanical manufacturing and forming quality of ultrasonically welded joints between aluminum wire, copper terminals and nickel-coated copper terminals. The electroplated nickel coating enhances the corrosion resistance and operating temperature tolerance of copper substrate.

Effect of die designed geometrical parameters on riveting quality of self-piercing riveting joints in 5052 aluminium alloy.

This paper investigates the effects of die design geometrical parameters on self-piercing riveting (SPR) operations and the joint quality of 5052 aluminum alloy. Piped-die types with various designed diameters and depths were prepared. Subsequently, a 2D axisymmetric simulation model was developed to analyze the riveting efficiency and forming mechanism of SPR joints.

Operation parameters investigation on combustion and emission of a non-road diesel engine based on orthogonal experiment design at different altitudes.

For improving the combustion and emission performance of engines operating at high altitude regions, a two OED optimization method was proposed. The influence of each factor on the target was analyzed and discussed through a primary OED. Based on the primary OED test, factors with less influence were excluded to reduce factors in the secondary OED test.

Experimental study under thermal shock environment to investigate effect of welding width on properties of ultrasonically welded joints of multiple copper cables.

Based on the ultrasonic welding technology, this study uses three different welding widths to weld copper cables with different specifications. The influence of welding width on the mechanical properties and microstructure of each group of welded joints was systematically studied for the first time. The thermal shock test was carried out for each group of welded joints under optimum welding width to simulate the influence of severe temperature change environment on joint performance.

Efficient Fabrication of Bioinspired Flexible Pressure Sensors via Electrohydrodynamic Jet Printing Method.

Bioinspired microdevices have made significant strides in various applications including human motion and health detection. However, facile and highly efficient fabrication approach of flexible pressure sensors remains a great challenge. Herein, inspired by the gecko's foot structure, a flexible pressure sensor with microdomes structure is fabricated by tip-assisted on-demand electrohydrodynamic jet (EHD-jet) printing method.

Deposition of Uniform Nanoscale Patterns on Silicon Dioxide Based on Coaxial Jet Direct Writing.

To increase the printing stability of low-viscosity solutions, an auxiliary method was proposed using a coaxial electrohydrodynamic jet. A high-viscosity solution was employed as the outer layer in the printing process, and it could be removed (dissolved away) after printing the structures. A combination of mechanical and electrical forces was proposed to enhance the consistency, durability, and alignment of the printed versatile structures.

Computational Study of Drop-on-Demand Coaxial Electrohydrodynamic Jet and Printing Microdroplets.

Currently, coaxial electrohydrodynamic jet (CE-Jet) printing is used as a promising technique for the alternative fabrication of drop-on-demand micro- and nanoscale structures without using a template. Therefore, this paper presents numerical simulation of the DoD CE-Jet process based on a phase field model. Titanium lead zirconate (PZT) and silicone oil were used to verify the numerical simulation and the experiments.

PZT Composite Film Preparation and Characterization Using a Method of Sol-Gel and Electrohydrodynamic Jet Printing.

Lead zircon titanate (PZT) composite films were advantageously prepared by a novel hybrid method of sol-gel and electrohydrodynamic jet (E-jet) printing. PZT thin films with thicknesses of 362 nm, 725 nm and 1092 nm were prepared on Ti/Pt bottom electrode via Sol-gel method, and then the PZT thick films were printed on the base of the PZT thin films via E-jet printing to form PZT composite films. The physical structure and electrical properties of the PZT composite films were characterized.

Nib-Assisted Coaxial Electrohydrodynamic Jet Printing for Nanowires Deposition.

This paper presents the concrete design of nanowires under the precise size and morphology that play a crucial role in the practical operation of the micro/nano devices. A straightforward and operative method termed as nib-assistance coaxial electrohydrodynamic (CEHD) printing technology was proposed. It extracts the essence of a nib-assistance electric field intensity to enhance and lessen the internal fluid reflux of the CEHD jet.

Simulation and Printing of Microdroplets Using Straight Electrode-Based Electrohydrodynamic Jet for Flexible Substrate.

Electrohydrodynamic jet (e-jet) printing is a modern and decent fabrication method widely used to print high-resolution versatile microstructures with features down to 10 μm. It is currently difficult to break nanoscale resolution (<100 nm) due to limitations of fluid properties, voltage variations, and needle shapes. This paper presents developments in drop-on-demand e-jet printing based on a phase-field method using a novel combined needle and straight electrode to print on a flexible PET substrate.

Simulation of Cone-Jet and Micro-Drip Regimes and Printing of Micro-Scale Patterns on PET Substrate.

The fabrication of various micro-patterns on polymer insulating substrates is a current requirement in micro-electromechanical system (MEMS) and packaging sectors. In this paper, we use electrohydrodynamic jet (E-Jet) printing to create multifaceted and stable micro-patterns on a polyethylene terephthalate (PET) substrate. Initially, simulation was performed to investigate optimized printing settings in phase field physics for the usage of two distinct functional inks.

Numerical modeling and analysis of coaxial electrohydrodynamic jet printing.

Coaxial electrohydrodynamic jet (CE-Jet) printing is an encouraging method for fabrication of high-resolution micro and nanostructures in MEMS systems. This paper presents a novel simulation work based on phase field method which is considered as a precise technique in fluid dynamics. The study explores influence of various parameters such as applied voltage, needle-substrate distance, dynamic viscosity, relative permittivity, needle size and flow rate on stability and resolution of CE-Jet morphologies.