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Driven by the need for smaller and more efficient continuous chromatographic systems, this study explores the feasibility of miniaturizing multi-column chromatography by integrating monolithic capillary columns directly into a 3D-printed valve rotor. First, monolith capillary ion-exchange columns were synthesized in PEEK capillaries with a diameter of 0.75 mm and a 3D-printed rotor system that can hold these capillary columns was developed. Single-column experiments confirm that the synthesized monolithic columns can separate the proteins hemoglobin and lysozyme with step elution, although the dynamic binding capacity is significantly lower than that of commercial equivalents. Subsequent multi-column tests reveal that a standard gradient simulated moving bed (SMB) approach faces limitations due to elevated back pressure of the columns, resulting in leakages. To overcome this issue, a continuous multi-column chromatography (CMCC) setup was implemented, enabling promising separations with more than 60% yield and 80% purity for both proteins with switching intervals as low as 30s, allowing for a fast response time of the system. Although further improvements in monolith morphology, functionalization, and valve sealing are needed, these findings highlight the potential of integrating monolith columns in miniaturized multi-column processes.
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http://dx.doi.org/10.1016/j.chroma.2025.466245 | DOI Listing |
J Chromatogr A
October 2025
Institute of Functional Interfaces, Karlsruhe Institute of Technology, 76344 Eggenstein-Leopoldshafen, Germany. Electronic address:
Driven by the need for smaller and more efficient continuous chromatographic systems, this study explores the feasibility of miniaturizing multi-column chromatography by integrating monolithic capillary columns directly into a 3D-printed valve rotor. First, monolith capillary ion-exchange columns were synthesized in PEEK capillaries with a diameter of 0.75 mm and a 3D-printed rotor system that can hold these capillary columns was developed.
View Article and Find Full Text PDFJ Biol Methods
February 2025
Downstream Process Development, WuXi Biologics, Shanghai 200131, China.
Background: For the purification of monoclonal antibodies, we employed a wash step in the cation exchange (CEX) chromatography to reduce acidic charge variants. Although optimal wash conditions, determined under a specific loading density, ensured both effective reduction of charge variants and good process yield, applying the same wash conditions to runs where the loading density moderately deviated from the optimal value could result in insufficient reduction of charge variants or low step yield. This issue is particularly problematic with large-scale manufacturing, where the same wash condition (including buffer and volume) is applied across all runs, despite variations in loading density due to fluctuations in harvest titer.
View Article and Find Full Text PDFJ Chromatogr A
August 2025
Numab Therapeutics AG, Bachtobelstrasse 5, 8810 Horgen, Switzerland.
Automated ÄKTA system-based purification protocols were developed to streamline and accelerate protein production of single-chain variable fragments and multispecific antibodies. The protocols utilize ASX-560 and ALIAS autosampler systems to automate sample injections during overnight and idling times and incorporate one-, two- and three-column schemes to facilitate purification workflows. Additionally, the novel membrane affinity chromatography technology was employed to decrease residence times by increasing flowrates, shortening purification method run time per cycle.
View Article and Find Full Text PDFBiotechnol Prog
June 2025
Department of Biotechnology, Delft University of Technology, Delft, The Netherlands.
Integrated Continuous Biomanufacturing reduces manufacturing costs while maintaining product quality. A key contributor to high biopharmaceutical costs, specifically monoclonal antibodies (mAbs), is chromatography. Protein A ligands are usually preferred but still expensive in the manufacturing context, and batch chromatography under-utilizes the columns' capacity, compromising productivity to maintain high yields.
View Article and Find Full Text PDFJ Chromatogr A
June 2025
Shimadzu Corporation, 3-9-4, Hikaridai, Seika-cho, Soraku-gun, Kyoto 619-0237, Japan.
In this study, we developed a novel sampling/switching module by combining silicon pneumatic microvalves with a metal channel plate, replacing the need for conventional two-position-multiport switching valves to solve the problem of peak coelution in multi-column gas chromatography. The channel plate has a flow path volume equivalent to that of a conventional capillary column. The silicon microvalves developed in the study were characterized with minimal dead volume and high sealing performance.
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