Effects of Phase Structure Regulation on Properties of Hydroxyl-Terminated Polyphenylpropylsiloxane-Modified Epoxy Resin.

4,4'-Methylenebis(N,N-diglycidylaniline) (AG80), as a high-performance thermosetting material, holds significant application value due to the enhancement of its strength, toughness, and thermal stability. However, conventional toughening methods often lead to a decrease in material strength, limiting their application. Modification of AG80 epoxy resin was performed using hydroxy-terminated polyphenylpropylsiloxane (Z-6018) and a self-synthesized epoxy compatibilizer (P/E30) to regulate the phase structure of the modified resin, achieving a synergistic enhancement in both strength and toughness. The modified resin was characterized by Fourier transform infrared analysis (FTIR), proton nuclear magnetic resonance (H NMR) spectroscopy, silicon-29 nuclear magnetic resonance (Si NMR) spectroscopy, and epoxy value titration. It was found that the phase structure of the modified resin significantly affects mechanical properties. Thus, P/E30 was introduced to regulate the phase structure, achieving enhanced toughness and strength. At 20 wt.% P/E30 addition, the tensile strength, impact strength, and fracture toughness increased by 50.89%, 454.79%, and 152.43%, respectively, compared to AG80. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) analyses indicate that P/E30 regulates the silicon-rich spherical phase and interfacial compatibility, establishing a bicontinuous structure within the spherical phase, which is crucial for excellent mechanical properties. Additionally, the introduction of Z-6018 enhances the thermal stability of the resin.