Damage Behaviour of Shot-Peened 7075 Aluminium Alloy Based on Temperature Evolution and Digital Image Correlation Methods.

The peening process plays a pivotal role in enhancing the properties of aluminium alloys across various industries, including aerospace, automotive, and construction. Among the critical factors influencing this process, the shot peening time is of paramount importance for studying material characteristics. In the present study, we undertook a comprehensive investigation into the mechanical properties, surface roughness, and damage evolution behaviour of 7075 aluminium alloy subjected to different shot peening durations. This investigation was conducted using a microhardness tester, laser confocal microscope, scanning electron microscope, and other advanced equipment, in conjunction with digital image correlation methods and temperature evolution analysis. Our findings demonstrate that the shot peening time has a profound impact on the mechanical properties of the 7075 alloy. Specifically, the microhardness, tensile strength, and surface roughness of the alloy increased with increasing shot peening time, whereas the elongation rate exhibited a non-monotonic trend, initially decreasing and then increasing. Utilising DIC and temperature evolution analysis, we analysed the influence of shot peening time on the damage evolution behaviour of the alloy and developed tensile damage evolution equations tailored to different shot peening durations. The damage evolution of the 7075 alloy under various shot peening times was observed to proceed through two distinct stages: smooth development and rapid damage. Notably, the damage evolution laws derived from both techniques exhibited good consistency and agreement. The present study serves as a theoretical foundation for exploring the surface peening and damage evolution of 7075 aluminium alloy, which holds significant implications for optimising peening parameters and predicting material life in engineering applications.