Interconnected nanoconfining pore networks enhance catalyst CO interaction in electrified reactive capture.

Systems that sequentially capture and upgrade CO from air to fuels/fuel-intermediates, such as syngas and ethylene, rely on an energy-intensive CO release process. Electrified reactive capture systems transform CO obtained directly from carbonate capture liquid into products. Previous reactive capture systems show a decline in Faradaic efficiencies (FE) at current densities above 200 mA/cm. Here we show the chemical origins of this problem, finding that prior electrocatalyst designs failed to arrest, activate, and reduce in situ-generated CO (i-CO) before it traversed the catalyst layer and entered the tailgas stream. We develop a templated synthesis to define pore structures and the sites of Ni single atoms, and find that carbon-nitrogen-based nanopores are effective in accumulating i-CO via short-range, non-electrostatic interactions between CO molecules and the nanochannel walls. These interactions confine and enrich i-CO within the pores, enhancing its binding and activation. We report as a result carbonate electrolysis at 300 mA/cm with FE to CO of 50% ± 3%, and with <1% CO in the tailgas outlet stream. This corresponds to a projected energy efficiency (EE) to 2:1 syngas of 46% at 300 mA/cm when H is added using a water electrolyzer.