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In recent years, the market share of lithium iron phosphate (LiFePO: LFP) batteries within the power battery sector has witnessed substantial growth. In light of low-carbon initiatives and environmental sustainability, the recycling of spent LiFePO (SLFP) batteries, especially their regeneration, is of paramount importance for environmental protection, resource conservation, and enhancement of economic efficiency. Current literature reviews predominantly concentrate on synthesizing existing research from the perspective of regeneration methodologies. However, they insufficiently address the chemical reactions that are integral to the regeneration process, which are essential for optimizing the recycling of SLFP batteries. To address this gap in the literature, this review, for the first time, systematically compiles studies from the innovative perspective of redox reactions occurring during the regeneration of SLFP batteries. This review commences with an analysis of the economic benefits and failure mechanisms linked to the regeneration of SLFP batteries, thereby elucidating the rationale and necessity for this process. Subsequently, it delves into indirect regeneration methods based on oxidation reactions and direct regeneration technologies based on reduction reactions. Furthermore, the review underscores research dedicated to the enhancement and repurposing of SLFP battery cathodes, offering a prospective outlook on the novel trends in the recycling of SLFP battery materials. This review aspires to promote further scholarly inquiry into the regeneration of SLFP batteries.
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http://dx.doi.org/10.1039/d4nr04671d | DOI Listing |
Waste Manag
August 2025
Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China.
To further reduce the cost and energy consumption of recycling spent lithium-ion batteries (LIBs), this paper proposes a novel technique for simultaneously recovering Li, Ni, Co, and Mn from spent LiNiCoMnO (S-NCM) and LiFePO (S-LFP) batteries using ammonium sulfate mixed roasting. Thermogravimetric analysis of the mixture and XRD analysis of the roasting products indicate that (NH)SO begins to decompose at around 275 °C, forming NHHSO, which participates in the reaction above 350 °C. Above 375 °C, sulfates are generated as reaction products.
View Article and Find Full Text PDFAdv Sci (Weinh)
July 2025
School of Materials Science and Engineering, Harbin Institute of Technology (Shenzhen), Shenzhen, 518055, China.
The definite lifespan of lithium iron phosphate (LiFePO, LFP) batteries necessitates the advancement of cost-effective, nature-friendly, and productive recycling techniques for spent LFP batteries. In this study, ethylene glycol (CHO), a sustainable and economical small organic molecule, is employed as a multifunctional hydrogen-bonding donor, along with lithium chloride (LiCl), a readily accessible Li source and hydrogen-bonding acceptor. Together, they form a novel Li-salt deep eutectic solvent (DES) through hydrogen bonding interactions.
View Article and Find Full Text PDFNanoscale
May 2025
School of Chemistry & Materials Science, Jiangsu Normal University, Xuzhou, 221116, China.
In recent years, the market share of lithium iron phosphate (LiFePO: LFP) batteries within the power battery sector has witnessed substantial growth. In light of low-carbon initiatives and environmental sustainability, the recycling of spent LiFePO (SLFP) batteries, especially their regeneration, is of paramount importance for environmental protection, resource conservation, and enhancement of economic efficiency. Current literature reviews predominantly concentrate on synthesizing existing research from the perspective of regeneration methodologies.
View Article and Find Full Text PDFAdv Mater
April 2025
Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen, 518055, P. R. China.
Lithiation reactions driven by chemical potential offer a promising avenue for directly regenerating degraded lithium iron phosphate (LFP). However, the choice of solution system significantly influences the lithium supplementation where improper selection may result in poor lithium recovery or extremely slow kinetics. Herein, it is identified that the most critical factor affecting solution repair effectiveness is the redox potential of the anions in the solution, which determines whether spent LFP (SLFP) can undergo spontaneous lithiation under ambient conditions.
View Article and Find Full Text PDFACS Appl Mater Interfaces
January 2025
China-UK Low Carbon College, Shanghai Jiao Tong University, Shanghai 200240, China.
Direct regeneration, which involves replenishing lithium in spent cathode materials, is emerging as a promising recycling technique for spent lithium iron phosphate (s-LFP) cathodes. Unlike solid-state regeneration, the aqueous relithiation method consumes less energy, ensures even lithium replenishment, and significantly recovers the capacity of s-LFP. However, liquid-phase lithium replenishment formulations are generally less standardized.
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