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Autoclave reactors are widely used across chemical and biological sciences, including for the synthesis of upconversion nanoparticles (UCNPs) and other nanomaterials. Yet, the details of how autoclave reactors are used in such synthesis are rarely reported in the literature, leaving several key synthesis variables widely unreported and thereby hampering experimental reproducibility. In this perspective, we discuss the safety considerations of autoclave reactors and note that autoclaves should only be used if they are (a) purchased from reputable suppliers/manufacturers and (b) have been certified compliant with relevant safety standards. Ultimately, using unsuitable autoclave equipment can pose a severe physical hazard and may breach legal safety requirements. In addition, we highlight several parameters in autoclave synthesis that should be reported as standard to maximise the reproducibility of autoclave synthesis experiments across materials and chemistry research. We encourage users of autoclave synthesis vessels to: (1) adopt high-safety autoclaves and (2) report the many experimental variables involved to enhance experimental reproducibility.
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http://dx.doi.org/10.1038/s42004-025-01415-3 | DOI Listing |
J Am Chem Soc
July 2025
State Key Laboratory of Inorganic Synthesis and Preparative Chemistry, College of Chemistry, Jilin University, Changchun 130012, P. R. China.
Zeolites are widely utilized in various industrial applications, such as ion exchangers, catalysts, and adsorbents. However, traditional zeolite crystallization is time-intensive, requiring hours to weeks under autogenous pressure in autoclaves. In this study, we developed a novel and universal pressure-assisted method for the rapid synthesis of diverse zeolites, including MFI, CHA, FAU, MOR, *BEA, LTA, and AFI, as well as zeolite-encaged ultrasmall metal clusters and atoms, using batch reactors supercharged with controlled amounts of gases.
View Article and Find Full Text PDFWaste Manag
August 2025
Department of Chemical Engineering, Indian Institute of Technology Roorkee, Roorkee, Uttarakhand 247667, India. Electronic address:
Biocrude can be produced through the direct thermal liquefaction of lignocellulosic biomass. This biocrude can then be further upgraded in conventional petroleum refineries to produce transportation fuels. This study presents a process for converting rice husk into biocrude using light cycle oil (LCO), a refinery stream, as the solvent while optimizing key liquefaction parameters in a batch autoclave reactor.
View Article and Find Full Text PDFACS Omega
June 2025
Petroleum Engineering Department, College of Petroleum Engineering and Geosciences, King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia.
The rising global energy demand and environmental concerns necessitate sustainable alternatives to fossil fuels. Hydrogen (H) is a promising clean energy carrier with high energy density and minimal environmental impact, yet current production methods, such as steam methane reforming (SMR) and coal gasification, remain carbon intensive. In situ H production (IHP) in oil and gas reservoirs has emerged as a novel approach, leveraging existing infrastructure to generate H while sequestering CO.
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April 2025
Department of Mechanical Engineering, National Cheng Kung University, Tainan 70101, Taiwan.
Lignin nanomicelle (LNM) synthesis via deep eutectic solvent (DES) has been optimized from a conventional duration of 2-3 days to a streamlined 12 h procedure utilizing autoclave reactor heating. This approach facilitates the efficient extraction of lignin from straw and its subsequent formation into LNMs via a simultaneous self-assembly mechanism. Integration of these amphiphilic LNMs into a cellulose nanocrystal (CNC) framework, combined with PEDOT: PSS in a poly(vinyl alcohol) (PVA) matrix, yields a self-powered strain sensor characterized by enhanced tensile properties and heightened strain sensitivity.
View Article and Find Full Text PDFChemSusChem
April 2025
School of Chemical Engineering, National Technical University of Athens, Iroon Polytecneiou 9, Zografou Campus, 157 80, Athens, Greece.
This study reports for the first time on the application of microwave (MW) heating under ambient pressure reflux conditions to intensify the transesterification reaction of ethylene glycol with dimethyl carbonate (DMC) for the synthesis of ethylene carbonate (EC), a relevant industrial compound for polycarbonate products, lubricants and li-ion batteries. Conventional heating (CH) methods often require high-temperature autoclave systems to achieve elevated temperatures and suppress vaporization of the reactant DMC (bp ≈ 90 °C). However, these systems usually entail extended reaction times and significant process cost.
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