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The concept of sustainable development provides for the search for environmentally friendly alternatives to traditional materials and technologies that would reduce the amount of CO emissions into the atmosphere, do not pollute the environment, and reduce energy costs and the cost of production processes. These technologies include the production of geopolymer concretes. The purpose of the study was a detailed in-depth analytical review of studies of the processes of structure formation and properties of geopolymer concretes in retrospect and the current state of the issue. Geopolymer concrete is a suitable, environmentally friendly and sustainable alternative to concrete based on ordinary Portland cement (OPC) with higher strength and deformation properties due to its more stable and denser aluminosilicate spatial microstructure. The properties and durability of geopolymer concretes depend on the composition of the mixture and the proportions of its components. A review of the mechanisms of structure formation, the main directions for the selection of compositions and processes of polymerization of geopolymer concretes has been made. The technologies of combined selection of the composition of geopolymer concrete, production of nanomodified geopolymer concrete, 3D printing of building structures from geopolymer concrete, and monitoring the state of structures using self-sensitive geopolymer concrete are considered. Geopolymer concrete with the optimal ratio of activator and binder has the best properties. Geopolymer concretes with partial replacement of OPC with aluminosilicate binder have a denser and more compact microstructure due to the formation of a large amount of calcium silicate hydrate, which provides improved strength, durability, less shrinkage, porosity and water absorption. An assessment of the potential reduction in greenhouse gas emissions from the production of geopolymer concrete compared to the production of OPC has been made. The potential of using geopolymer concretes in construction practice is assessed in detail.
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http://dx.doi.org/10.3390/ma16103792 | DOI Listing |
Sci Prog
September 2025
Department of Construction and Building Engineering, High Institute of Engineering, October 6 City, Egypt.
The solid waste generated by the waste sanitary ware (WSW) sector is of considerable magnitude on a global scale. Recycling ceramic waste is an essential practice that ensures its proper disposal. Therefore, the objective of this research endeavor was to investigate the effects of replacing sand with WSW on different characteristics of foamed concrete (FC), such as its thermal properties, transportability, freshness, and mechanical strengths.
View Article and Find Full Text PDFMaterials (Basel)
August 2025
Faculty of Material Engineering and Physics, Cracow University of Technology, Jana Pawła II 37, 31-864 Cracow, Poland.
This article presents experimental studies on the characterization of geopolymer composites intended for applications in aquatic environments, with particular emphasis on underwater infrastructure. The motivation for conducting the research was the growing need to develop durable and ecological building materials that will be resistant to long-term exposure to moisture and aggressive chemical agents, typical for the underwater environment, where traditional cement concretes undergo gradual degradation due to long-term water impact, including hydrotechnical and underwater infrastructure. Geopolymer binders were produced based on metakaolin activated by alkaline solutions containing sodium hydroxide.
View Article and Find Full Text PDFMaterials (Basel)
August 2025
Department of Civil Engineering, College of Engineering, Kyung Hee University, Yongin 17104, Republic of Korea.
Geopolymer concrete uses a geopolymer binder instead of traditional Portland cement; thus, it reduces carbon emissions by a significant amount. In this study, Edge-Oxidized Graphene Oxide (EOGO), a carbon-based nanomaterial, was added into a metakaolin-based geopolymer, and its effect on the mechanical and rheological properties of the mixture was investigated. EOGO was added into the mixture at 0% (control), 0.
View Article and Find Full Text PDFMaterials (Basel)
August 2025
School of Civil Engineering, Harbin Institute of Technology, Harbin 150001, China.
This study develops a novel geopolymer foamed concrete using coal gangue and slag as precursors, along with a composite alkali activator comprising sodium silicate and sodium hydroxide, based on the physical foaming method. The Box-Behnken Design within Response Surface Methodology was applied to optimize the mix proportions of coal gangue-slag-based geopolymer foamed concrete. The effects of alkali activator dosage, sodium silicate modulus, water-to-binder ratio, and foam content on 28-day compressive strength and thermal conductivity were systematically investigated to determine the optimal mix for achieving a balance between mechanical and thermal performance.
View Article and Find Full Text PDFJ Environ Manage
August 2025
Department of Civil Engineering, VSSUT Burla, Sambalpur, Odisha, 768018, India. Electronic address:
The worldwide construction sector encounters substantial issues, notably the environmental repercussions of cement manufacturing and the increasing concern of waste generation. Cement manufacturing contributes heavily to CO emissions, while improper disposal of hazardous and toxic waste materials, such as rubber and e-waste, exacerbates environmental degradation. Addressing these issues, this study explores the development of a suitable ground granulated blast furnace slag (GGBFS)-based fiber-reinforced self-compacting geopolymer concrete (FRSCGC) employing waste rubber fibers (WRF) and e-waste fibers (EWF), as a viable, eco-friendly alternative to conventional concrete.
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