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Background: Fused filament fabrication 3-D printing with acrylonitrile butadiene styrene (ABS) filament emits ultrafine particulates (UFPs) and volatile organic compounds (VOCs). However, the toxicological implications of the emissions generated during 3-D printing have not been fully elucidated.
Aim And Methods: The goal of this study was to investigate the toxicity of ABS-emissions from a commercial desktop 3-D printer. Male Sprague Dawley rats were exposed to a single concentration of ABS-emissions or air for 4 hours/day, 4 days/week for five exposure durations (1, 4, 8, 15, and 30 days). At 24 hours after the last exposure, rats were assessed for pulmonary injury, inflammation, and oxidative stress as well as systemic toxicity.
Results And Discussion: 3-D printing generated particulate with average particle mass concentration of 240 ± 90 µg/m³, with an average geometric mean particle mobility diameter of 85 nm (geometric standard deviation = 1.6). The number of macrophages increased significantly at day 15. In bronchoalveolar lavage, IFN-γ and IL-10 were significantly higher at days 1 and 4, with IL-10 levels reaching a peak at day 15 in ABS-exposed rats. Neither pulmonary oxidative stress responses nor histopathological changes of the lungs and nasal passages were found among the treatments. There was an increase in platelets and monocytes in the circulation at day 15. Several serum biomarkers of hepatic and kidney functions were significantly higher at day 1.
Conclusions: At the current experimental conditions applied, it was concluded that the emissions from ABS filament caused minimal transient pulmonary and systemic toxicity.
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http://www.ncbi.nlm.nih.gov/pmc/articles/PMC7673646 | PMC |
http://dx.doi.org/10.1080/08958378.2020.1834034 | DOI Listing |
Polymers (Basel)
August 2025
Department of Orthodontics, Medical University of Warsaw, 02-091 Warsaw, Poland.
Mouthguards are recommended for all sports that may cause injuries to the head and oral cavity. Custom mouthguards, made conventionally in the thermoforming process from ethylene vinyl acetate (EVA), face challenges with thinning at the incisor area during the process. In contrast, additive manufacturing (AM) processes enable the precise reproduction of the dimensions specified in a computer-aided design (CAD) model.
View Article and Find Full Text PDFSci Rep
August 2025
Department of Mechanical Engineering, Engineering Faculty, Istanbul Aydin University, 34295, Istanbul, Turkey.
Fused filament fabrication (FFF) is a widely used additive manufacturing (AM) technology due to its cost-effectiveness, material efficiency, and the ability to produce complex geometries. However, the mechanical limitations of thermoplastic materials limit their use in broader functional applications. In this study, PLA and ABS thermoplastics were reinforced with 1%, 3%, and 5% carbon fiber (CF) and glass fiber (GF) to improve their mechanical performance.
View Article and Find Full Text PDFPolymers (Basel)
July 2025
Advanced Research Laboratory for Multifunctional Lightweight Structures (ARL-MLS), Department of Mechanical and Industrial Engineering, University of Toronto, Toronto, ON M5S 3G8, Canada.
This study examines the effectiveness of energy-based models for fatigue life prediction of additively manufactured acrylonitrile butadiene styrene (ABS)/graphene nanoplatelet (GNP) composites. The effects of varying GNP weight percentages and filament raster orientations on the fatigue life of the samples were investigated theoretically. The required stress and strain values for use in energy-based models were obtained by solving two sets of Neuber and Ramberg-Osgood equations, utilizing the available values of notch strength reduction factors at each load level and the average Young modulus for each composite material.
View Article and Find Full Text PDFHealthcare (Basel)
July 2025
Department of Radiology, United Health Services Hospitals, Johnson City, NY 13790, USA.
This case study presents the first documented use of a low-cost, simulated, patient-specific three-dimensional (3D) printed model to support presurgical planning for an infant with Apert syndrome in a resource-limited setting. The primary objectives are to (1) demonstrate the value of 3D printing as a simulation tool for preoperative planning in low-resource environments and (2) identify opportunities for future AI-enhanced simulation models in craniofacial surgical planning. High-resolution CT data were segmented using InVesalius 3, with mesh refinement performed in ANSYS SpaceClaim (version 2021).
View Article and Find Full Text PDF3D Print Med
August 2025
Carol Davila University of Medicine and Pharmacy, Blvd. Eroii Sanitari 8, Bucharest, 050474, Romania.
Background: Integrating 3D printing into orthopedic oncology enables the development of patient-specific cutting guides for specific anatomy. To preserve surgical precision, especially in tumor resections where the safety margins must balance minimization of recurrence with avoidance of excessive bone removal, it is critical to maintain the dimensional accuracy of these guides throughout all stages of fabrication, disinfection, cleaning, and sterilization.
Methods: Personalized cutting guides were 3D printed using ten filaments, and 3D scanned before and after sterilization.