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The coal pulverizing system is an important auxiliary system in thermal power generation systems. The working condition of a coal pulverizing system may directly affect the safety and economy of power generation. Prognostics and health management is an effective approach to ensure the reliability of coal pulverizing systems. As the coal pulverizing system is a typical dynamic and nonlinear high-dimensional system, it is difficult to construct accurate mathematical models used for anomaly detection. In this paper, a novel data-driven integrated framework for anomaly detection of the coal pulverizing system is proposed. A neural network model based on gated recurrent unit (GRU) networks, a type of recurrent neural network (RNN), is constructed to describe the temporal characteristics of high-dimensional data and predict the system condition value. Then, aiming at the prediction error, a novel unsupervised clustering algorithm for anomaly detection is proposed. The proposed framework is validated by a real case study from an industrial coal pulverizing system. The results show that the proposed framework can detect the anomaly successfully.
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http://dx.doi.org/10.3390/s20113271 | DOI Listing |
ACS Omega
August 2025
School of Mechanical Engineering, Pusan National University, 2 Busandaehak-ro 63 Beon-gil, Geumjeong-gu, Busan 46241, Republic of Korea.
Current proposals to achieve carbon reduction through the co-firing of ammonia and coal in fluidized bed boilers necessitate further research into the combustion characteristics of ammonia under fluidized bed conditions. Ammonia co-firing has primarily been explored using either detailed combustion mechanisms in pulverized coal boilers or coal combustion reactions in fluidized beds. In this study, we performed experiments and detailed mechanism simulations of coal and ammonia co-firing in a bubbling fluidized bed (BFB) combustion apparatus (operating temperature: approximately 1123 K) and conducted experiments at various primary air (PA) and secondary air (SA) ratios.
View Article and Find Full Text PDFMaterials (Basel)
June 2025
SSAB EMEA AB, SSAB Special Steels Division, Aspaleden 2, 61331 Oxelosund, Sweden.
The blast furnace (BF) and basic oxygen route account for approximately 70% of the global steel production and create 1.8 tons of CO per ton of steel, produced primarily due to the use of coke and pulverized coal (PC) at the BF. With global pressure to reduce CO emissions, optimization of BF operation is crucial, which is possible through optimizing fuel consumption, and improving process stability.
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July 2025
College of Safety Science and Engineering, Liaoning Technical University, Huludao 125105, China.
Lignite was chosen as the subject of research to investigate the impact of soaked and air-dried coal dust on the microstructure of coal and the propagation characteristics of the explosion flame. Four kinds of coal samples, including raw coal, were prepared with water soaking durations of 24, 48, and 72 h. SEM observations and FTIR experiments were conducted on coal.
View Article and Find Full Text PDFSensors (Basel)
June 2025
School of Automation Engineering, Northeast Electric Power University, Jilin 132011, China.
Pulverized coal mass concentration in the primary air pipe is one of the essential parameters for promoting furnace combustion efficiency. However, attaining accurate, real-time, and online detection for pulverized coal mass concentration remains challenging due to factors such as large pipe diameter and high flow rate. This study introduces a quasi-open microwave resonant cavity sensor.
View Article and Find Full Text PDFMaterials (Basel)
June 2025
College of Materials Science and Engineering, Nanjing Tech University, South Puzhu Road No. 30, Nanjing 211816, China.
In practical coal preparation processes, influenced by mining methods and mechanization levels, the proportion of fine and even ultrafine pulverized coal continues to increase. However, due to the small particle size, significant inter-particle interactions, and the low efficiency of conventional physical separation techniques, the efficient deashing of fine coal remains a significant technical challenge. Consequently, in the face of growing demand for fine coal processing, efficient and mature dry separation technologies are still lacking.
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