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This paper presents the results of an experimental study on the buckling and failure behavior of thin-walled square columns made from PLA and PETG polymers using FDM 3D printing technology. Thin-walled square columns made from thermoplastic materials, intended for use in lightweight load-bearing applications such as structural supports in transportation, construction, and mechanical assemblies, were tested under axial compression from the onset of buckling to complete failure. The novelty of this work lies in the application of an interdisciplinary experimental approach to the analysis of the behavior of thin-walled columns made of PLA and PETG materials during FDM 3D printing under compression until complete failure, as well as the use of acoustic and optical diagnostic methods for a comprehensive assessment of damage. The experimental results are as follows: Buckling load (N): PLA-1175 ± 32, PETG1-1910 ± 34, PETG2-1315 ± 27. Ultimate load (N): PLA-2770, PETG1-4077, PETG2-2847. Maximum strain: PLA-11.35%, PETG1-11.77%, PETG2-10.99%. Among the tested materials, PETG1 exhibited the highest resistance and energy absorption capacity upon failure, making it a favorable choice for manufacturing 3D-printed load-bearing columns.
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http://dx.doi.org/10.3390/ma18143346 | DOI Listing |
Polymers (Basel)
August 2025
Department of Mechanical Engineering, Higher Polytechnic School, University of Córdoba, Rabanales University Campus, 14014 Córdoba, Spain.
The formation of metal-polymer composites by 3D printing PLA and PETG onto EN AW-5182 H111 aluminum substrates without the use of adhesives was investigated. Four surface treatments were evaluated on the metal substrate (fine sanding, coarse sanding, abrasive blasting, and acid etching), over which a polymer primer-prepared from PLA and PETG solutions-was applied. Subsequently, test specimens were fabricated using the same polymer through material extrusion (MEX) with filaments.
View Article and Find Full Text PDFMaterials (Basel)
August 2025
Faculty of Technology, Tomas Bata University in Zlin, Vavreckova 5669, 760 01 Zlin, Czech Republic.
Multimaterial 3D printing is transforming the landscape of additive manufacturing, enabling the production of advanced, functional parts with tailored properties for sectors like automotive, aerospace, and engineering. However, achieving strong interlayer adhesion between different polymers remains a significant challenge, limiting the mechanical reliability. This study investigates adhesion properties of widely used materials-polycarbonate (PC), acrylonitrile styrene acrylate (ASA), polylactic acid (PLA), and polyethylene terephthalate glycol (PETG)-and enhances mechanical performance of structural joints through optimized interlayer bonding techniques.
View Article and Find Full Text PDFMaterials (Basel)
August 2025
Faculty of Civil and Environmental Engineering, West Pomeranian University of Technology in Szczecin, 70-310 Szczecin, Poland.
This study explores the feasibility of using 3D printing technology to fabricate reference materials for validating compressive strength measurements in construction laboratories. Polylactic acid (PLA) and polyethylene terephthalate glycol-modified (PETG) were selected due to their widespread availability and use in fused deposition modeling (FDM). A series of cubic samples with varying infill levels and dimensions were printed and tested to evaluate the influence of infill density, temperature, and storage time on compressive strength.
View Article and Find Full Text PDF3D Print Med
August 2025
Carol Davila University of Medicine and Pharmacy, Blvd. Eroii Sanitari 8, Bucharest, 050474, Romania.
Background: Integrating 3D printing into orthopedic oncology enables the development of patient-specific cutting guides for specific anatomy. To preserve surgical precision, especially in tumor resections where the safety margins must balance minimization of recurrence with avoidance of excessive bone removal, it is critical to maintain the dimensional accuracy of these guides throughout all stages of fabrication, disinfection, cleaning, and sterilization.
Methods: Personalized cutting guides were 3D printed using ten filaments, and 3D scanned before and after sterilization.
Materials (Basel)
July 2025
Department of Wagon Engineering and Product Quality, Ukrainian State University of Railway Transport, Feuerbakh sq. 7, 61050 Kharkiv, Ukraine.
This paper presents the results of an experimental study on the buckling and failure behavior of thin-walled square columns made from PLA and PETG polymers using FDM 3D printing technology. Thin-walled square columns made from thermoplastic materials, intended for use in lightweight load-bearing applications such as structural supports in transportation, construction, and mechanical assemblies, were tested under axial compression from the onset of buckling to complete failure. The novelty of this work lies in the application of an interdisciplinary experimental approach to the analysis of the behavior of thin-walled columns made of PLA and PETG materials during FDM 3D printing under compression until complete failure, as well as the use of acoustic and optical diagnostic methods for a comprehensive assessment of damage.
View Article and Find Full Text PDF