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Article Abstract

Block copolymers of polyethylene (PE) and polyvinyl chloride (PVC) have remained elusive materials despite PE and PVC being the first and third most produced polymers globally, respectfully. The closest material is chlorinated polyethylene (CPE), which is commonly used as a compatibilizer and is synthesized by functionalizing PE. However, there does not exist a synthetic pathway either from monomers or via the functionalization of PE to yield a polymer that has a controlled chlorine amount and primary structure along the polymer chain. Herein, we report a series of novel block copolymers of PVC and PE, synthesized through selective hydrodechlorination of PVC. Contrary to CPE, the full range of chlorination can be obtained, and the block number can be altered. Interfacial adhesion studies reveal samples with competitive compatibilization of PVC/polyolefin elastomer (POE) blends. This method shows that postpolymerization modification can be a strategic top-down synthesis to achieve high-performance polymers that cannot be synthesized via conventional polymerization pathways.

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http://dx.doi.org/10.1021/jacs.5c04188DOI Listing

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Block copolymers of polyethylene (PE) and polyvinyl chloride (PVC) have remained elusive materials despite PE and PVC being the first and third most produced polymers globally, respectfully. The closest material is chlorinated polyethylene (CPE), which is commonly used as a compatibilizer and is synthesized by functionalizing PE. However, there does not exist a synthetic pathway either from monomers or via the functionalization of PE to yield a polymer that has a controlled chlorine amount and primary structure along the polymer chain.

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Hydrodechlorination of poly(vinyl chloride) (PVC) directly to polyethylene (PE) represents a way to repurpose PVC waste, while avoiding toxic and/or corrosive byproducts that are produced at the end of life of PVC items. Prior studies identified a rhodium-catalyzed route to hydrodechlorinate PVC to form PE products with sodium formate as a hydrogen source. While all chlorine could be removed to form PE-like polymers, the reaction was slow and side reactions introduced undesirable cross-links in the polymer product.

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Reaction of poly(vinyl chloride) (PVC) with 5 equiv. of triethyl silane in THF, in the presence of generated (xantphos)RhCl catalyst, results in partial reduction of PVC hydrodechlorination to yield poly(vinyl chloride--ethylene). Increasing catalyst loading or using ,-dimethylacetamide (DMA) as a solvent both diminished selectivity for hydrodechlorination, promoting competitive dehydrochlorination reactions.

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