Precision Molding Simulation Study of 3D Ultra-Thin Glass Components for Smartwatches.

High stress and shape deviation during the glass forming process often led to low yield rates, posing a challenge in the production of high-precision smartwatch components. To address this issue, a numerical model was developed to simulate and analyze the forming behavior of 3D curved glass. The study focused on achieving a balance between energy consumption and key quality attributes, such as residual stress and shape accuracy. Results showed that forming pressure primarily affects shape deviation, while forming temperature plays a dominant role in energy usage and residual stress. Through orthogonal experiments, optimal parameters were identified: a forming temperature of 630 °C, pressure of 0.25 MPa, and cooling rate of 0.25 °C/s effectively minimize residual stress. Meanwhile, shape deviation is minimized at 630 °C, 0.30 MPa, and a cooling rate of 0.75 °C/s. Energy efficiency analysis indicated that low efficiency occurs at 610 °C with a 3 °C/s heating rate. Furthermore, NSGA-II multi-objective optimization validated the model's accuracy, with prediction errors under 20%, offering valuable guidance for the precise fabrication of smartwatch glass.