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3D printing has emerged as a revolutionary technology in the manufacturing industry, enabling the creation of complex and intricate structures with precision and accuracy. Among various 3D printing technologies, vat photopolymerization has several advantages including high precision, fast molding, and ambient temperature printing. In this work, we employed an inexpensive vat photopolymerization 3D printer (nearly an order of magnitude lower in cost compared to prior reports), with an ink that consists of only two commercially-available components (photopolymer resin and PVDF particles), and a process that consists of only two steps (photopolymerization and washing) to fabricate superhydrophobic 3D objects with complex shapes and geometries. Our intention here is to convey that fabrication of superhydrophobic objects vat photopolymerization 3D printing is very forgiving and does not require expensive instrumentation or custom-made multi-component inks (>2 components) or multi-step processing (>2 steps). Furthermore, by modifying the inks with magnetic particles or photochromic/thermochromic dyes, we fabricated multifunctional 3D printed objects with superhydrophobicity as well as magnetic or color morphing properties. We envision that our simple and inexpensive 3D printing technique will democratize the fabrication of superhydrophobic and multi-functional objects by enabling access to a wide range of end-users, especially in cost-constrained or skill-constrained environments.
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http://dx.doi.org/10.1039/d4nr05135a | DOI Listing |
ACS Appl Mater Interfaces
September 2025
Department of Chemistry, Faculty of Science, Chulalongkorn University, Bangkok 10330, Thailand.
Strain sensors have received considerable attention in personal healthcare due to their ability to monitor real-time human movement. However, the lack of chemical sensing capabilities in existing strain sensors limits their utility for continuous biometric monitoring. Although the development of dual wearable sensors capable of simultaneously monitoring human motion and biometric data presents significant challenges, the ability to fabricate these sensors with geometries tailored to individual users is highly desirable.
View Article and Find Full Text PDFJ Biomed Mater Res A
September 2025
Department of Chemical Engineering, University of Washington, Seattle, Washington, USA.
Precision porous scaffolds hold promise for tissue engineering and regenerative medicine due to their ability to support cell ingrowth and vascularization and mitigate the foreign body reaction (FBR). In previous work, we demonstrated that vat photopolymerization 3D printing enables the fabrication of porous scaffolds with 40 μm interconnected cubical pores. This study aims to do a preliminary evaluation of cellular responses and the FBR to 3D-printed scaffolds with 40 μm cubical pores, in comparison with template-fabricated spherical pores (optimized for healing) and non-porous slabs (negative control).
View Article and Find Full Text PDFMaterials (Basel)
August 2025
School of Biomedical Engineering, Korea University, Seoul 02841, Republic of Korea.
This study aimed to develop dental resin composites containing ZnO/SiO ceramic particles as an antimicrobial filler for producing provisional dental restorations using the lithography-based liquid crystal display (LCD) 3D printing technique. Three types of dental resin-ceramic composites with different filler contents (0 wt%, 5 wt%, and 10 wt%) were prepared to offer high antimicrobial efficacy. Printing parameters, particularly off-time, were optimized for each composition to achieve high-quality prints.
View Article and Find Full Text PDFAdv Sci (Weinh)
August 2025
School of Mechanical Engineering, College of Engineering, University of Tehran, Tehran, 1417614411, Iran.
The fusion of 4D printing and magneto-responsive shape memory polymers (SMPs) is unlocking new frontiers in remote actuation, reconfigurable materials, and multifunctional structures. This review provides a comprehensive analysis of the latest advancements in the fabrication, material selection, and application of these smart materials. The discussion encompasses the primary 3D printing techniques utilized for processing magneto-responsive SMPs, including material extrusion, vat photopolymerization, and powder bed fusion.
View Article and Find Full Text PDFACS Sustain Chem Eng
August 2025
Department of Industrial Chemistry "Toso Montanari", University of Bologna, Bologna 40136, Italy.
The growing interest in 3D printing highlights the need for new formulations that enhance sustainability by utilizing renewable substrates due to their predominantly fossil-derived nature found in most commercial applications produced. In this context, itaconic acid and glycerol carbonate (a glycerol derivative) are two promising building blocks that can be combined to synthesize a cyclic itaconate carbonate suitable for vat photopolymerization. This study describes the synthesis and chemical characterization of a novel monofunctional photopolymerizable monomer, glycerol carbonate methyl itaconate (GCI), which was incorporated into two resin types, with soft and rigid properties, demonstrating high compatibility and increasing the overall biobased content up to 77 wt %.
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